Sr Simulation Engineer

Requirements:

• Education: Bachelor’s or Master’s Degree in Mechanical Engineering.
• Experience: 2 to 3 years of experience with CAD knowledge (2D & 3D modeling).
• in Solidworks / Creo for Gating and Feeding calculation (Cobalt Chromium and Steel Components).
• in Simulation Softwares like Magmasoft / Procast (for Investment Casting).
• Analytical Mindset: Ability to analyze complex problems, interpret simulation results, and provide practical solutions for process optimization.
• Communication Skills: Excellent verbal and written communication skills to effectively convey analysis findings, collaborate with cross-functional teams, and present technical information to both technical and non-technical stakeholders.
• Attention to Detail: Strong attention to detail and the ability to meticulously analyze simulation data, identify trends, and draw meaningful conclusions.
• Teamwork: Ability to work collaboratively in a multidisciplinary team environment, share knowledge, and contribute to the overall success of projects.
• Adaptability: Flexibility to work on multiple projects simultaneously, prioritize tasks, and adapt to changing project requirements and timelines.

Responsibilities:

• You will be responsible for performing computer-aided engineering (CAE) analysis using the Simulation Softwares like Magmasoft / Procast tool for Investment Casting.
• Collaboration: Work closely with the engineering team to simulate and analyze casting processes, identify potential issues, and provide recommendations for process optimization.
• Conducting CAE Analysis: Utilize Simulation software to simulate and analyze casting processes, including mold filling, solidification, and cooling stages.
• Process Optimization: Identify opportunities to improve casting processes by analyzing simulation results and recommending design modifications gating system optimization, and material selection.
• Defect Analysis: Detect and evaluate potential casting defects, such as porosity, shrinkage, and hot spots, and provide insights into root causes and corrective actions.
• Material Characterization: Collaborate with material engineers to define material properties, thermal behavior, and other relevant parameters for accurate simulations.
• Design Support: Provide engineering support by analyzing and evaluating casting designs, ensuring manufacturability, and suggesting design improvements.
• Validation Testing: Collaborate with the testing team to validate simulation results by conducting physical tests, analyzing data, and refining simulation models.
• Documentation and Reporting: Prepare technical reports, documentation, and presentations to communicate analysis findings, recommendations, and progress updates to stakeholders.
• Continuous Improvement: Stay updated with industry trends, advancements in casting technology, and new features of Simulation software to enhance analysis capabilities and contribute to process improvements.