Manufacturing Engineering Engineer

2 days ago

Coimbatore, India Alstom Full time

Req ID:[[466307]] 

Leading societies to a low carbon future, Alstom develops and markets mobility solutions that provide the sustainable foundations for the future of transportation. Our product portfolio ranges from high-speed trains, metros, monorail, and trams to integrated systems, customised services, infrastructure, signalling and digital mobility solutions. Joining us means joining a caring, responsible, and innovative company where more than 70,000 people lead the way to greener and smarter mobility, worldwide 

Network and links

Internal: 

Process Engineers, Manufacturing engineers / technicians, Special Process experts, Supply chain, Tooling Engineer, Sub-System Managers and Facility & Maintenance Engineers

External:

Advance Industrialization, Center of Excellence (COE), WCM Network, MTM Network and Suppliers

 

OVERALL PURPOSE OF THE ROLE

  • The purpose of Industrial Engineer is to Define, Measure, Analyze and deploy reduction plan for Process times.
  • Define the Workstation, Production line and Infra requirements through Manufacturing Line Design
  • Define and monitor footprint evolution over the site level and coordinate with HR for factory layout approval.
  • Deploy Recurrent cost saving ideas to reduce the Industrial Times as per Business Targets
  • Define Blue collar Headcount requirements as per Sales & Operational Planning – Yearly / Quarterly / Monthly
  • Lead Implementation of APSYS Lean practices in Site
  • Implement Kaizens for Improved Productivity & Quality
  • Define & Lead Implementation of EHS & Ergonomic working conditions of the Site
  • Lead improvement projects with Industrial Project approach to achieve SQCD Targets in his/her perimeter

 

Roles & Responsibilities:

  • Support the Bids & Tenders team with Method time Estimate data for new Project Tenders
  • Method time Definition for New projects using MTM Datacards or VA/NVA analysis using Video study
  • Develop & Contribute to MTM Datacards creation for New processes/Changes
  • Prepare Manufacturing Routing tasks with operation sequence and Method time
  • Lead and Animate Site level VSM workshops for Lead time reduction
  • Perform Continuous observation study and identify opportunities for improvement in Method time/Spent time
  • Prepare Manufacturing Line design with workstation requirements based on S&OP and declare Capacities of Each Product line
  • Continuously Improve the Capacities of the production line through Bottleneck/Theory of Constraints Approach
  • Define Headcount requirements for Manufacturing based on Method time and S&OP volumes
  • Perform EHS & Ergonomics analysis using standard assessment checklists, Define action plan for improvements and implement.
  • Perform and Participate in P-FMEA and QRQC’s
  • Drive Continuous Improvements and implement it for improvements in Method time, Spent time, EHS & Ergonomics
  • Manage Indirect suppliers to get the work done based on Organization needs
  • Continuously work to reduce the Industrial costs
  • Identify and implement innovation in Tools, Jigs & Fixtures
  • Bring ideas to the Process & Methods Engineer for Operational Excellence by optimizing Process & Product
  • Train Industrial teams on Industrial Times & Ergonomics and ensure effective Design reviews with respect to Ergonomics & Process times
  • Actively participate and Contribute to Lean and Efficient Plant layouts by deploying Lean tools
  • Reporting the Daily, Weekly and Monthly dashboard for Industrial Engineering

 

Qualifications and Skills

Education:

1.    BE/ME in Mechanical Engineering, Electrical Engineering or Industrial Engineering

2.    Proficient in English – Read, Write and Speak

3.    Familiar with Microsoft excel, Powerpoint and Common IT Tools

4.    Knowledge of AutoCAD

 

Behavioral Competencies

1.    Conscientious. Commits and delivers.

2.    Autonomous and Self-driven

3.    Sense of Ownership

4.    Spirit of “Team Trust Action”

5.    Team player with Values of Agile, Inclusive and Responsible

6.    Decisive

7.    Self-Motivated

8.    Logical and organized

9.    Good communication

 

TECHNICAL COMPETENCIES & EXPERIENCE

    1. Manufacturing Engineering/Industrial Engineering background with Minimum 8 years of Industrial experience preferably in Auto or railway industry.
    2. Experience in General Assembly process. Electrical harness assembly is preferred.
    3. Technical experience of Process Engineering, developing manufacturing work instructions, line balancing.
    4. Knowledge of Jigs and Fixture Design/Manufacturing
    5. Productivity improvement and Cost saving techniques
    6. Experience in Lean Manufacturing techniques and Six Sigma tools (Certified Lean Six Sigma Green Belt Professionals Preferred)
    7. Experience in project management
    8. Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration followup
    9. Working knowledge in Quality, EHS standards and Ergonomics
    10. Process FMEA, A3 Approach and 8D
    11. Time analysis (MTM 1,2 or UAS, MOST, MODAPTS & Stop watch study)
    12. Knowledge on QMS/EMS & OHSAS

 

Organizational Reporting

Reports hierarchically to the Manufacturing Engineering Manager

Alstom is the leading company in the mobility sector, solving the most interesting challenges for tomorrow’s mobility. That’s why we value inquisitive and innovative people who are passionate about working together to reinvent mobility, making it smarter and more sustainable. Day after day, we are building an agile, inclusive and responsible culture, where a diverse group of people are offered opportunities to learn, grow and advance in their careers, with options across functions and geographic locations. Are you ready to join a truly international community of great people on a challenging journey with a tangible impact and purpose?  

 

Equal opportunity statement:
Alstom is an equal opportunity employer committed to creating an inclusive working environment where all our employees are encouraged to reach their full potential, and individual differences are valued and respected.  All qualified applicants are considered for employment without regard to race, colour, religion, gender, sexual orientation, gender identity, age, national origin, disability status, or any other characteristic protected by local law. 

 

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