Casting CAE Engineer

2 weeks ago


Chennai, India Ford Motor Company Full time

Support Casting CAE simulations for Propulsion system components

Expertise in die casting process, die components and assemblies for HPDC, LPDC & GDC.

Should be very knowledgeable in MAGMA application and casting CAE simulation techniques 

Strong ability to implement GD&T, drafting standards & mechanical design processes.

Hands on experience in CAD tools – Siemens NXCAD & CATIA

Understanding the power train manufacturing and assembly processes. Responsible for casting flow simulation using Magma 5.5 and Magma 6.0. Support casting CAE involving mold filling and solidification analysis for global power train & structural casting programs. Provide casting CAE support to Cross Functional team environments involves Product design, Production & STA team for different programs. Analyze the manufacturing feasibility of the HPDC parts and understanding the Engineering requirements of the products during the initial stages along with the suppliers Ability to Design/modify 3D models of casting feed system & die component/assemblies for performing simulations. Ability to Develop new CAE methods/tools and refine existing methods/tools to produce continual efficiency improvement and to expand CAE application in new areas. Identify the productivity improvement opportunities by product/tool evaluation, generate strong pipeline of Ideas, prioritize and convert ideas into projects.

Bachelor in Mechanical Engineering

Expertise in die casting process, die components and assemblies for HPDC, LPDC & GDC.

Hands on experience in MAGMA 5.5 & 6.0, NXCAD & CATIA

Strong knowledge on manufacturing processes, materials, cost & latest technologies in powertrain & structural die castings parts & processes.


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