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Mechanical Design Engineer

3 months ago

Bengaluru, India Excellence and Eminence LLP Full time
Job Description
We are looking for Mechanical Design Engineer - Aero Engine with 5-15 Yrs of Experience for our esteemed client for Bangalore Location
Key Skills: Stack Up, Hand Calculations(Mandatory), Aero Engine (Mandatory), Stress Analysis (Mandatory), Bruhn Method, Dolly Design, Gas Turbine
This is an immediate requirement. Please apply if you can join within 30 days or close to 30 days.

Roles and Responsibilities

Support the Design & Development of components and assemblies for large, medium, and small gas turbine aeroengines.
Perform stack-up analysis and finalize the envelope for RFQ (Request for Quotation) and raw material release.
Handle specification selection for components and establish Freebody diagrams for structural analysis.
Conduct buckling calculations using the Bruhn method and perform bolt joint analysis for component connections.
Perform geometry checks and stress analysis for components including LCF (Low Cycle Fatigue), HCF (High Cycle Fatigue), creep, and weld stress/life predictions, particularly for flow path parts.
Conduct hand calculations for stress, LCF, and creep to ensure component integrity.
Design Dolly fixtures for assembly and test processes.
Work in a challenging work environment requiring precise and efficient engineering solutions.

Requirements
  • Stack-up Analysis: Ability to perform detailed stack-up calculations for component fit and tolerance.
  • Envelope Finalization: Expertise in finalizing component designs for RFQ and raw material release.
  • Specification Selection: Proficient in selecting appropriate specifications for aerospace components.
  • Freebody Diagram Establishment: Capable of defining free body diagrams for structural and mechanical analysis.
  • Buckling Calculation: Proficient with Bruhn method for structural buckling analysis.
  • Bolt Joint Analysis: Strong experience in analyzing bolt joints for mechanical integrity.
  • Geometry Check: Ability to ensure component geometry adheres to design specifications.
  • Stress Analysis: Proficient in analyzing LCF, creep, HCF, and weld stress for aeroengine components.
  • Hand Calculations: Strong proficiency in stress, LCF, and creep calculations by hand.
  • Material Selection: Expertise in calculating and selecting materials based on alpha differences
Desired Skills 
  • Experience in the Design & Development of aero or marine engine components, sub-assemblies, and assemblies.
  • Strong capability in requirement analysis and concept generation for new designs.
  • Experience in conducting DFMEA (Design Failure Mode and Effects Analysis).
  • Ability to perform detailed mechanical hand calculations and understand life cycle calculations for components.
  • Knowledge of engineering productivity, including re-engineering and identifying alternative materials.
  • Experience in improving service productivity and managing product performance throughout its lifecycle.
  • Proficiency in both static and dynamic analysis of components.
  • Strong understanding of GD&T (Geometric Dimensioning and Tolerancing).
  • Experience: 5-15 Years in design and development of gas turbine aeroengines.
  • Background: Must have prior experience working in aeroengine design.
  • Design Skills: Excellent in performing hand calculations for stress, especially in gas turbine aeroengine applications.

BenefitsAbout the Customer
You will be working with a trusted global product engineering and lifecycle services partner to the world’s most recognized companies in the Aero Engines, Aerospace & Defense, Hi-Tech, Transportation (Auto and Rail), Power and Industrial, Oil & Gas, and Medical Devices industries. With 12K+ experts, and a global presence in 73 locations across 15 countries, it believes that it is at the forefront of the convergence of mechanical, electronics, software, and digital engineering innovations to enable solutions for a safer, cleaner world. A Strong Process based organization Certified for CMMI L5 and multiple other certifications of the process and one of the few organizations which are ranked as best place to work.

Requirements
Stcak Up, Hand Calculations, Aero Engine, Stress Analysis, Bruhn Method, Dolly Design, Gas Turbine