Quality Engineer

Key Responsibilities

• Develop and implement quality plans, inspection procedures, and control plans for new and existing products manufactured in fabrication facilities.
• Lead and participate in process capability studies (Cp/Cpk), FMEA (Process and PFMEA), and Control Plans to identify and mitigate risks.
• Design and optimize inspection methods, gauges, jigs, and fixtures; select and validate measurement systems (MSA, CMC, Gage R&R).
• Own non-conforming material disposition, root cause analysis (5 Why, Ishikawa), corrective and preventive actions (CAPA), and follow-up verification.
• Collaborate with Manufacturing Engineering to validate process changes, equipment modifications, and new tool introductions.
• Lead internal and supplier quality audits (ISO 9001, IATF 16949, or relevant standards); support customer audits and third-party certifications.
• Develop and maintain quality metrics and dashboards (yield, scrap, rework, First Pass Yield, DPU, DPMO, NCRs).
• Drive continuous improvement initiatives (Lean, Six Sigma) to reduce waste, improve process stability, and shorten lead times.
• Ensure compliance with environmental, health, and safety requirements relevant to fabrication operations.
• Manage supplier quality, including supplier audits, incoming inspection, and supplier corrective actions (SCARs).
• Review and approve quality-related changes to drawings, specifications, and work instructions; collaborate on PFMEA updates.
• Prepare technical reports, warranty analysis, and customer-facing communications as needed.
• Train and mentor shop floor personnel on quality methods, inspection techniques, and GMP/housekeeping standards as applicable.

Qualifications

• Education:
• Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, Materials) or equivalent; advanced degree or certification is a plus.
• Experience:
• 2–7+ years in quality engineering or quality assurance within a fabrication/manufacturing environment (metalworking, welding, machining, sheet metal, or similar).
• Experience with fabrication processes (cutting, welding, forming, bending, stamping, finishing) and assembly.
• Hands-on experience with quality tools and methodologies (MSA, Gage R&R, SPC, Pareto, 5 Whys, root cause analysis, FMEA, CAPA, APQP/PPAP).
• Technical Skills:
• Strong knowledge of quality systems (ISO 9001,ASME , DIN, JIT, ASNT or relevant standards).
• Statistical analysis skills and proficiency in Minitab, JMP, or similar.
• Proficiency with measurement equipment (calipers, micrometers, CMM, vision systems) and GD&T interpretation.
• Familiarity with welding standards (e.g., AWS) and metallurgy basics is a plus.
• proficiency with Microsoft Office.
• Soft Skills:
• Analytical thinker with a systematic problem-solving approach.
• Strong communication and collaboration across functions (Production, Engineering, Purchasing, Customer Service).
• Detail-oriented with a strong sense of ownership and accountability.
• Ability to manage multiple priorities in a fast-paced environment.

Key Attributes

• Customer-focused mindset with emphasis on defect prevention.
• Proactive change agent for process improvement and standardization.
• Ability to work with cross-functional teams and influence without authority.
• Willingness to work on shop floor activities and occasional off-hours for audits or root cause investigations.

Measurements of Success

• Reduction in scrap, rework, and non-conformances (NCRs) year over year.
• Improved First Pass Yield (FPY) and Process Capability (Cp/Cpk).
• On-time completion of CAPAs and effectiveness verification.
• Successful audits and minimal NCRs from customers and suppliers.
• Timely and accurate quality documentation (WPIs, QC plans, inspection reports).

Working Environment

• Exposure to shop floor environment with varying noise levels and equipment.
• May require standing for extended periods and occasional lifting of inspection tools or parts.
• Travel for supplier or customer audits as needed (approximately 5–15% depending on role and region).

Preferred Certifications (optional)

• NDT welding ASNT certificate, Certified Quality Technician (CQT), or Six Sigma Green Belt/Black Belt.

Job Types: Full-time, Permanent

Pay: From ₹25,000.00 per month

Benefits:

• Health insurance
• Provident Fund

Work Location: In person