Quality Control Manager

About the Opportunity
The Quality Control Manager at Starizo Manufacturing (TM Bio Energy) oversees an automated rice starch manufacturing facility in Virudhachalam, Tamil Nadu. Responsible for ensuring consistent product quality, regulatory compliance, and continuous improvement of quality control processes, this role supports the Plant QC Head in implementing robust quality management systems, managing laboratory operations, and driving quality excellence across all production processes.

Role & Responsibilities
- Oversee day-to-day quality control operations across raw material receipt, in-process, and finished product testing
- Manage laboratory operations including scheduling, resource allocation, and equipment maintenance
- Ensure timely completion of all quality tests and certifications as per production schedules
- Implement sampling plans and inspection protocols for automated production processes
- Monitor and maintain critical quality parameters for rice starch production
- Ensure compliance with FSSAI, ISO 22000, ISO 9001, BRC, and other applicable food safety standards
- Maintain comprehensive QC documentation including test reports, Certificates of Analysis (COAs), and batch records
- Prepare and submit regulatory reports and documentation for audits
- Implement and maintain GMP (Good Manufacturing Practices) and HACCP (Hazard Analysis and Critical Control Points) protocols
- Lead and develop a team of 8-12 QC executives and laboratory technicians
- Conduct training programs on testing methods, equipment operation, and safety protocols
- Define performance objectives and conduct regular team reviews
- Manage shift operations to ensure 24/7 quality coverage
- Investigate and resolve quality deviations, non-conformances, and customer complaints
- Implement root cause analysis using 8D, Fishbone Diagram, and 5-Why methodologies
- Drive continuous improvement projects using Six Sigma and Lean methodologies
- Collaborate with R&D for product development and quality optimization

Skills & Qualifications
Must-Have
- Bachelor's degree in Chemistry, Microbiology, Food Technology, or related field
- In-depth knowledge of starch chemistry and quality parameters
- Expertise in food quality control testing methods
- Strong understanding of automated manufacturing quality control
- Proficiency in laboratory equipment: HPLC, Spectrophotometer, Viscometer
- Knowledge of statistical process control (SPC)
- Comprehensive knowledge of FSSAI regulations
- Working knowledge of ISO 22000, ISO 9001, BRC, FSSC 22000 standards
- Understanding of GMP, HACCP, and food safety protocols
- Familiarity with export quality requirements
- Rice starch quality parameters: viscosity, moisture, pH, ash, protein, whiteness
- Microbiological testing and contamination control
- Chemical analysis and instrumentation
- Process validation and qualification protocols
- Laboratory Information Management System (LIMS)
- SAP QM module or equivalent ERP system
- Advanced Microsoft Excel for data analysis
- Statistical analysis software (Minitab or similar)

Preferred
- Diploma in Food Quality or Laboratory Management
- Certification in ISO 22000, ISO 9001, or BRC
- Experience with rice starch or similar cereal grain processing
- Experience in FSSAI-regulated food facilities

What You Need to Succeed
- Ability to work in a fast-paced, automated manufacturing environment
- Capability to manage 24/7 shift operations
- Strong organizational and multitasking skills
- Commitment to continuous learning and professional development
- Team player with ability to work cross-functionally
- Flexibility to travel for audits and compliance activities when required

Benefits & Culture Highlights
- Competitive salary: LPA (based on experience)
- Performance-based incentives
- Comprehensive health insurance
- Professional development opportunities
- Growth potential in a growing manufacturing organization
- Work in a state-of-the-art automated facility

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