Printing - Operator HPS-385
5 hours ago
Job Description:
At machine start up
1) Ensure the Labels for the next job is perfectly matched and ready 2) Make sure material for next 2 jobs is ready 3) Set up machine as per the specification sheet a. For Polytype and Flexo use recipes (to be developed) b. For other machines use spreadsheet with standard values (to be developed) c. Report to Mathew and Swain if machine does not work on standard value 4) Set registration as per shrink positive 5) Check colors against shade card 6) Check whether the texts are perfect as per artwork 7) Check specs and correct lacquer and confirm whether it is under or over lacquer 8) Make sure auto ejector is running 9) Inform inspector for set up approval 10) Fill the set up approval before starting production
11) If required make shade card at job start up and submit to QC At machine restart 1) Ensure if tubes are OK including text matter 2) Ensure all colors registration is as per artwork 3) Check that shade is OK 4) Remove all start up and out of shade tubes Continuous checking 1) Check shades every 10-15 minutes 2) Check Registration every 5 minutes 3) Check Text every 10-15 minutes 4) If any problems occurs, stop machine and fix the problem a. Inform packers to segregate bad tubes after showing problem to packers and QC b. Make sure segregation is done and boxes with unsegregated tubes are marked with yellow tape and kept in segregation area
At the end of production
1) Complete line clearance a. Make sure all tubes from heading or extrusion (if sleeve printing) have been printed as instructed by Printing Manager or Plant Manager (These numbers have to be provided by MP or PM every day b. Ensure all the printed tubes are packed and removed from line c. Make sure printing area is clear from previous job tubes including samples d. Enter line clearance time e. Fill in production module i. Note all approximate machine downtime for breakdown or preventive maintenance and other problem f. Ensure job details ,ink and anilox roller details are entered in the register.
Desired Profile / Criteria / Skills :
Every operator should be able to do the following:
1) Match inks for all jobs on the machine
a. Arrange training with another operator if not able to do so
2) Set up all machine parameters as below for every shoulder, cap, length, registration and overlap type, including sleeve and length as below, including for sleeve printing
3) Know what manpower he has available and how to deploy and control the manpower.
4) Reduce the time of tool change over, shade matching & Job setting.
a) Pre- make ready (Anilox cleaning,plate mounting,ink making) with the help of Assist.Operator in flexo
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