Plant Head

2 days ago

India PI Health Sciences Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Position Description

Business Division: CSM Agchem



Department: Production



Location: Panoli/ Jambusar



Position Title: Plant Head



Level: J3-M1



Reporting To: Head Manufacturing



Position Purpose

The Plant Head is responsible for strict monitoring of targeted production as per business plan for plant, maintaining budgeted RMC, waste generation and various environmental norms.

Strategic Responsibilities
  • Plan optimum use of available production facilities/circuits to ensure on time delivery of products
  • Ensure effective utilization of manpower, utility, raw materials etc.
  • Report to Head Production (site) on the status of Legal Compliance and apprise him of its implication on business
Operational Responsibilities
  • Ensure fulfilment of market/customer requirement by producing right quality of material as per business plan
  • Ensure proper upkeep of-
    • Plant machineries and effective running of environmental measures
    • Pipe rack and pipeline in the vicinity of the plant so that there is proper flow of chemicals
  • Drive measures required for maintaining various ISO-systems are in place as per schedule
  • Monitor consistency in mass balance to deliver right yield and waste generation
  • Provide assistance to Deputy Plant head for maintenance safe and efficient operations with respect to-
    • Unit operation of distillation, Filtration (ANF & CF), drying (RVD & Rotocone), screening, pulverizing, absorption and scrubbing
    • Properties, hazards and control measures associated with hazardous substances in the plan
    • Process safety and quality of respective products
  • Impart proper knowledge about processes and hazards of unit process like chlorination, aminolysis, sulfonation, hydrogenation, catalytic reactions etc. to the team
  • Manage and upkeep of Tank farm area
  • Monitor the loading and unloading process for all the material related to plant
  • Ensure proper recording and analysis of incident/accident/first-aid/near misses to minimize risk at shop floor
Financial Responsibilities
  • Manage the productivity by ensuring batch time cycle within the targeted time
  • Manage the RMC and waste generation as per budget
  • Minimize off-spec generation and extra samples
  • Optimize overtime generation by proper leave/shift planning
  • Develop KPIs to measure the performance of Shift executives at Plant to ensure high productivity
  • Ensure achievement of cost saving initiatives to achieve targeted savings in time frame
People Responsibilities
  • Ensure safety & high productivity at the workplace
  • Facilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill-upgradation initiatives for the team    
  • Actively drive, in conjunction with the Senior Management Team, the performance management process of the team
  • Recognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the team
  • Inspire & motivate employees through demonstrated commitment to PI's values, vision & mission and active participation in various team engagement activities
Education Qualification

B.E/B.Tech in Chemical Engineering

Work Experience

10-15 years of supervisory experience preferably in a Chemicals Manufacturing Plant

Industry to be Hired from

Agro-Pharma-Fine-Chemicals

Functional Competencies
  • Ability to take responsibility to run chemical plant independently
  • Ability to understand and solve the various kinds of production related problem
  • Experience in managing Production at Chemical Plants
  • Strong technical knowledge to provide guidance to team members/juniors
Interaction Complexity and Team Work

Interaction



Frequency



Purpose of Interaction



Internal:

Manufacturing Head



As required for the business



Discuss Plant requirements and share progress report on batches produced



External:

Suppliers, Vendors



As required for the business



Discuss production requirements, resolve queries and escalations



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