Process Engineer

Who are you

You are responsible for developing and optimizing production processes to ensure the efficient, high-quality, and cost-effective production of the products (IP cameras). Your expertise will be process design, continuous improvement, quality assurance and automation, help manufacturers meet production targets, maintain product standards, and stay competitive in the rapidly evolving IP camera market.

Technical Skills Required:

1.Process Design and Development:

• Manufacturing Processes: Design and develop efficient manufacturing processes for assembling IP cameras, including PCB assembly, lens installation, and housing assembly.
• Tooling and Equipment: Select and design appropriate tooling, jigs, fixtures, and machinery required for the manufacturing process.
• Process Documentation: Create detailed process documentation, including process flow diagrams, work instructions, standard operating procedures (SOPs), and assembly guidelines.

2.Production Optimization:

• Lean Manufacturing: Implement lean manufacturing principles to minimize waste, reduce cycle times, and improve overall efficiency.
• Continuous Improvement: Identify and execute continuous improvement initiatives using methodologies such as Six Sigma, Kaizen, and Value Stream Mapping (VSM).
• Capacity Planning: Conduct capacity planning to ensure production lines can meet demand and accommodate future growth.

3.Quality Assurance:

• Quality Control: Develop and implement quality control processes to ensure that IP cameras meet industry standards and customer expectations.
• Root Cause Analysis: Perform root cause analysis to identify and resolve defects or production issues.
• Statistical Process Control (SPC): Utilize SPC techniques to monitor and control production processes, ensuring consistent quality.

4.Process Integration and Automation:

• Automation Systems: Design and integrate automation systems, such as robotic assembly lines, automated optical inspection (AOI), and testing equipment, to enhance production efficiency and consistency.
• PLC Programming: Develop and program PLCs (Programmable Logic Controllers) for automated control of manufacturing processes.
• Integration: Ensure seamless integration of new processes and technologies with existing production systems.

5.New Product Introduction (NPI):

• Prototyping and Testing: Support the prototyping and testing of new IP camera models and components.
• Process Validation: Validate new manufacturing processes to ensure they meet design specifications and performance criteria.
• Launch Support: Assist in the launch of new products, providing technical support and troubleshooting during ramp-up.

6.Collaboration and Communication:

• Cross-Functional Teams: Work closely with design, engineering, production, quality, and supply chain teams to ensure alignment and successful project execution.
• Supplier Coordination: Collaborate with suppliers to ensure the quality and timely delivery of raw materials and components.
• Stakeholder Communication: Communicate process changes, improvements, and project updates to stakeholders, including management and clients.

7.Maintenance and Support:

• Preventive Maintenance: Develop preventive maintenance schedules to ensure the reliability and longevity of manufacturing equipment.
• Troubleshooting: Diagnose and resolve issues with production processes and equipment, minimizing downtime.
• Training: Provide training and support to operators and maintenance personnel on new processes and equipment.

8.Innovation and Technology Adoption:

• Emerging Technologies: Stay updated with the latest advancements in manufacturing technology, such as IoT, AI, and machine learning, and assess their potential application in IP camera manufacturing.
• Pilot Projects: Lead pilot projects to test and validate new manufacturing technologies and methodologies before full-scale implementation.

Good to Have Skills:

1.Safety and Compliance:

• Safety Standards: Ensure that manufacturing processes comply with industry safety standards and regulations (e.g., OSHA, ISO).
• Risk Assessments: Conduct risk assessments and implement safety measures to protect workers and equipment.
• Environmental Compliance: Ensure that processes adhere to environmental regulations and sustainability goals, reducing waste and emissions.

2.Data Analysis and Reporting:

• Performance Metrics: Monitor key performance indicators (KPIs) to assess process efficiency, productivity, and quality.
• Data Analysis: Use data analysis tools to identify trends, bottlenecks, and areas for improvement.
• Reporting: Generate reports and presentations to communicate findings and recommendations to management.