Senior Quality Engineer-stamping and welding
6 days ago
Role & responsibilities
We are seeking an experienced and highly technical Senior Quality Engineer to take ownership of all quality assurance and control activities within our high-speed Blanking Line operation. The ideal candidate will have deep expertise in sheet metal blanking processes, die maintenance, and ensuring zero-defect material output for subsequent stamping/forming processes.
Key Responsibilities
- Process Quality Control: Oversee and manage the quality standards of incoming coil material and outgoing metal blanks produced by the blanking press line.
- Defect Analysis: Conduct root cause analysis (RCA) and implement permanent corrective actions (PCA) for defects such as burrs, material distortion, dimensional errors, and surface imperfections on the blanks.
- Measurement & Inspection: Implement and maintain a robust system for dimensional inspection using precision tools (e.g., CMM, Vernier, Micrometers) and master samples. Ensure all blanks conform to drawing specifications (GD&T).
- Tooling & Die Management: Work closely with the Die Maintenance and Production teams to monitor the performance of blanking dies. Ensure dies are maintained to prevent quality issues related to tool wear or chipping.
- Documentation: Prepare and maintain all required quality documentation, including Process Flow Diagrams, Control Plans, PFMEA, SOPs, and Inspection Reports.
- Continuous Improvement: Drive initiatives using methodologies like Six Sigma, 5S, and Lean Manufacturing to reduce scrap, improve First Pass Yield (FPY), and optimize blanking parameters.
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