New Product Development Engineer

4 hours ago

Pune, Maharashtra, India Fleetguard Filters Full time ₹ 12,00,000 - ₹ 24,00,000 per year
  • Job role : Sheet Metal tooling and component development
  • Location : Pune

  • Key Performance Indicators :

  • Design and development of press tools

  • Product development (project) completion to agreed / customer due date, Right First Time

  • Critical Tasks:

  • Part Feasibility review of parts

  • Stagewise process design for stamping process.
  • Prepare Quality plan of the product to be developed.
  • Approve the Tool design (Back up calculations to meet the product dimensions, Tool construction)
  • Manufacturing of tool/Fixture / Gauges concept.
  • Track the projects for progress of tooling development.
  • Conduct stage wise PPAP at component manufacturer
  • Review process costing & give inputs to costing team.

  • Continual improvements in processes to improve upon Quality , cost , delivery

  • Knowledge :

  • Conceptualize press tool designs and number of stages after receipt of part drawing

  • Review of GD&T for manufacturing feasibility.
  • Understanding of stagewise process design to optimize number of stages and yield improvement.
  • Cutting operations (blanking, sharing, piercing, trimming).
  • Bending (V bending, edge bending).
  • Deep draw
  • forming processes
  • PFMEA
  • Rapid detection / poka-yoke
  • Types of Press Tools
  • Design verification of Press Tools
  • Material Selection as per Operation
  • Heat Treatment
  • Tonnage Calculation - Press Selection
  • Spring back calculation and compensation, blank size calculation
  • Manufacturing of tools, elements machining, heat treatment.
  • Tool assembly.
  • Tool inspection and approval.
  • Project Management
  • Review the tool /Part progress with supplier (Active task management)
  • Tool inspection review along with suppliers.
  • Tool tryout and trouble shooting.
  • IATF 1649 System knowledge
  • Quality Documents - APQP , PPAP , FMEA, SPC , MSA
  • Process understanding
  • Draw forming processes
  • Machining processes
  • Coating processes
  • Fabrication
  • Problem solving techniques
  • 7 step problem solving
  • 8 D

  • 6 Sigma

  • Skills :

  • Identification of failure mode / design errors.

  • Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
  • Use of product and process knowledge to build the P FMEA for Tool & Process.
  • Use of knowledge to make tooling to produce expected quality product with inbuilt poka-yoke, rapid detection systems
  • Use of process understanding to make product defect free.
  • To ensure project completion happens within customer due date time.
  • Stage wise PPAP, Implementation of IATF 16949,
  • Identify patterns (pattern recognition), Maintain a database.
  • To facilitate cost negotiations with suppliers.

  • Understanding of Data Collection, Observations, Patterns through observations.

  • Experience : Years experience in similar industry & function

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