Teamleader II, Body Shop Process

10 hours ago

Chennai, Tamil Nadu, India -9cc6-49ff-8f66-249ef26ac562 Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Location

Chennai, India

Experience

8

Job Type

Recruitment

Job Description

Job Title: Team Leader – Body Shop Process

Key Responsibilities:

  • Supervise and control body shop operations — spot/MIG/TIG welding, hemming, sealing, riveting, and robotic welding.
  • Manage robot programming and path optimization (Fanuc / ABB / KUKA).
  • Ensure proper setup and maintenance of fixtures, jigs, guns, and manipulators.
  • Monitor and adjust weld parameters (current, voltage, squeeze, hold times) to maintain nugget quality.
  • Perform robot TCP calibration, tip dressing, and gun arm alignment.
  • Lead process validation, tool tryouts, and new model introduction (NPI).
  • Conduct root cause analysis (RCA) for weld failures, dimensional issues, and robot faults.
  • Collaborate with maintenance for PLC troubleshooting, sensor checks, and pneumatic system maintenance.
  • Drive process improvement, line balancing, and takt time optimization.
  • Ensure adherence to IATF 16949, ISO 45001, and TPM standards.
  • Train and guide technicians on equipment handling and technical troubleshooting.

Technical Skills:

  • Welding Technology: Spot, MIG, TIG, Projection, Stud, and Laser Welding.
  • Robotics: Programming and maintenance (Fanuc, ABB, KUKA).
  • PLC & Automation: Basic knowledge of Siemens / Allen-Bradley systems.
  • Fixtures & Jigs: Setting, clamping, calibration, and inspection.
  • Measurement Tools: CMM, Faro Arm, Vernier, Micrometer, Torque tools.
  • Software: AutoCAD, CATIA (for fixture review), MS Excel for process tracking.
  • Standards: IATF 16949, Lean Manufacturing, 5S, and Kaizen.

Qualifications:

  • Diploma / Degree in Mechanical, Automobile, or Production Engineering.
  • Minimum 8 years of experience in automotive Body-in-White (BIW)
  • Strong leadership and problem-solving skills.

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