Teamleader II, Body Shop Process
1 week ago
Location
Chennai, India
Experience
8
Job Type
Recruitment
Job Description
Job Title: Team Leader – Body Shop Process
Key Responsibilities:
- Supervise and control body shop operations — spot/MIG/TIG welding, hemming, sealing, riveting, and robotic welding.
- Manage robot programming and path optimization (Fanuc / ABB / KUKA).
- Ensure proper setup and maintenance of fixtures, jigs, guns, and manipulators.
- Monitor and adjust weld parameters (current, voltage, squeeze, hold times) to maintain nugget quality.
- Perform robot TCP calibration, tip dressing, and gun arm alignment.
- Lead process validation, tool tryouts, and new model introduction (NPI).
- Conduct root cause analysis (RCA) for weld failures, dimensional issues, and robot faults.
- Collaborate with maintenance for PLC troubleshooting, sensor checks, and pneumatic system maintenance.
- Drive process improvement, line balancing, and takt time optimization.
- Ensure adherence to IATF 16949, ISO 45001, and TPM standards.
- Train and guide technicians on equipment handling and technical troubleshooting.
Technical Skills:
- Welding Technology: Spot, MIG, TIG, Projection, Stud, and Laser Welding.
- Robotics: Programming and maintenance (Fanuc, ABB, KUKA).
- PLC & Automation: Basic knowledge of Siemens / Allen-Bradley systems.
- Fixtures & Jigs: Setting, clamping, calibration, and inspection.
- Measurement Tools: CMM, Faro Arm, Vernier, Micrometer, Torque tools.
- Software: AutoCAD, CATIA (for fixture review), MS Excel for process tracking.
- Standards: IATF 16949, Lean Manufacturing, 5S, and Kaizen.
Qualifications:
- Diploma / Degree in Mechanical, Automobile, or Production Engineering.
- Minimum 8 years of experience in automotive Body-in-White (BIW)
- Strong leadership and problem-solving skills.
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