Assistant Manager- Quality
7 days ago
In-Line & Final Inspections
Oversee manual inspections to detect product defects
Collaborate with operation team to address defects in real time and ensure corrective actions are implemented promptly.
Laboratory Testing and Analysis
Manage internal lab tests on raw materials and finished diapers in coordination with online tester and lab tester.
Ensure all test results are logged and reviewed for compliance with product specifications.
Quality Audits & CAPA
Lead both internal and external audits on finished products and production processes.
Conduct root cause analyses (e.g., 7 QC tools, 8D, Fishbone) and execute corrective and preventive action plans for repetitive product defects.
Supplier & Raw Material Oversight
Verify Certificates of Analysis (CoA) and conduct quality assessments of raw materials & packaging materials.
- Inform purchase team and supplier regarding non-conforming product found during incoming checks.
- Maintain strict traceability of raw materials, packaging materials lot numbers, and date codes.
Conduct supplier audits as per schedule aligning with purchase department.
Compliance & Documentation Management
Ensure adherence to relevant standards (ISO 13485, ISO 9001, GMP and other industry norms for hygiene & safety).
- Maintain and update Quality Management System (QMS) including SOPs, inspection plans, and deviation logs.
Track and maintain internal / external audits schedules, recertification, surveillance audits as per plan
Data-Driven Performance Monitoring
Use Statistical Process Control (SPC) tools to monitor production metrics and defect trends.
- Compile, analyse, and report key quality KPIs (e.g., defect rates, audit outcomes, test results) to senior management.
Maintain weekly, monthly trackers for key quality KPIs and share it with management team
Team Leadership & Training
Supervise quality technicians and operators, providing ongoing training on inspection protocols and lab practices.
Reinforce quality standards and promote continuous improvement culture.
Cross-Functional Collaboration
Work closely with Production, Process, Engineering, and Supply Chain to resolve quality issues, improve processes, and implement product enhancements.
Trial Management
- Conduct RM trials as part of product improvement or cost cutting project in alignment with design and development team
Required Qualifications
- Education: Bachelor's degree in Quality, Chemical/Industrial/Mechanical Engineering, or related field.
- Experience: 46 years in manufacturing quality roles—experience in sanitary, hygiene products, or diaper industry is highly desirable.
- Proven knowledge of QMS, ISO, GMP, and SPC.
- Hands-on knowledge of diaper-specific quality testing (absorbent capacity, rewet, strength, visual defect detection).
- Basic knowledge of quality tools, data analysis, MS excel, power point,
Key Skills & Competencies
Quality Tools
Root Cause Analysis, 8D, Fishbone, SPC
Technical Lab Skills
Proficient in testing for absorbency, rewet, barrier strength
Inspection Techniques
Expertise in visual and machine-based inspections
Compliance Management
ISO 13485, ISO 9001, GMP, traceability protocols
Data Analysis
Statistical/Trend Analysis, KPI Reporting
Team & Project Management
Leadership, training delivery, cross-functional coordination
Soft Skills
Analytical thinking, communication skills, attention to detail
Personal Attributes & Aptitudes
- Methodical, detail-oriented, and process-focused.
- Strong analytical mindset, with ability to translate data into actionable insights.
- Excellent communicator with demonstrated leadership and influence.
- Responsive in problem-solving under production pressure.
- Upholds a strong sense of product safety and regulatory vigilance.
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