Senior Associate

2 weeks ago

Ahmedabad Becharaji, India Futaba Industrial Gujarat Full time ₹ 6,00,000 - ₹ 18,00,000 per year

Role & responsibilities

  • New Product Manufacturing Integration:
  • Identify manufacturing requirements for new products during the development phase.
  • Collaborate with design teams to ensure seamless integration of new products into manufacturing operations.
  • System & Process Design:
  • Design, optimize, and implement manufacturing systems and processes that ensure cost-effective production of both new and existing products.
  • Ensure all product and system specifications are met throughout the entire product lifecycle, from conception to finished goods.
  • Facility & Shop Floor Layout:
  • Assist in designing shop floor layouts and production cells for efficient workflow and improved space utilization.
  • Fixtures, Tooling, and Assembly:
  • Design and develop fixtures, jigs, and tooling required for assembly operations, ensuring minimal downtime and maximum productivity.
  • Production Documentation:
  • Create detailed production documentation, including assembly instructions and standard operating procedures (SOPs).
  • Quality Control & Standardization:
  • Develop standard work methods and work instructions to reduce variability in manufacturing and enhance product quality.
  • Ensure products meet quality specifications and industry standards.
  • Process Improvement & Waste Reduction:
  • Identify areas of waste in production processes and work on strategies to minimize or eliminate them.
  • Lead initiatives for continuous improvement in manufacturing processes, equipment, and product quality.
  • Technical Expertise in Welding & Automation:
  • Provide expertise in MIG welding and spot welding processes.
  • Assist with the integration and troubleshooting of basic PLC and robotic systems to optimize production.
  • FMEA (Failure Mode Effects Analysis):
  • Conduct FMEA on existing and new manufacturing processes to identify potential risks and areas for improvement.
  • Implement corrective actions based on FMEA findings to improve product quality and reduce downtime.

Preferred candidate profile

  • Education:
  • Bachelors degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Experience:
  • 3+ years of experience in a manufacturing engineering role, ideally in automotive, consumer goods, or industrial products.
  • Proven experience in designing manufacturing systems, process improvements, and new product integration.
  • Hands-on experience in welding (MIG, Spot Welding) and basic knowledge of PLC & Robotics is essential.
  • Skills & Competencies:
  • Strong understanding of manufacturing processes, process optimization, and Lean principles.
  • Proficiency in designing fixtures, tooling, and assembly systems to improve efficiency and product quality.
  • Experience in using FMEA to identify process inefficiencies and areas for improvement.
  • Knowledge of automation, PLC programming, and robotic systems will be an advantage.
  • Excellent problem-solving skills with the ability to analyze complex production challenges and implement effective solutions.
  • Strong communication skills and the ability to work collaboratively across cross-functional teams.
  • Personal Attributes:
  • Proactive and detail-oriented with the ability to manage multiple projects simultaneously.
  • Strong organizational skills, with the ability to plan and execute projects efficiently.
  • A strong focus on quality, efficiency, and continuous improvement.
  • Certifications (Optional but Preferred):
  • Lean Manufacturing or Six Sigma certification would be an advantage.
  • Any other relevant certifications in manufacturing, welding, or automation are a plus.

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