Lead Engineer I

3 days ago

Bengaluru, Karnataka, India NewSpace Full time ₹ 15,00,000 - ₹ 30,00,000 per year

Key Responsibilities

  • Lead the design and development of UAV airframes, including primary and secondary structural components.
  • Perform structural analysis using analytical and computational methods to ensure design integrity and compliance with performance requirements.
  • Create, update, and maintain 3D models and 2D drawings using CAD tools (preferably SolidWorks, Catia), ensuring adherence to ASME Y14 standards and GD&T.
  • Develop and implement design processes, standards, and best practices for structural design and documentation.
  • Collaborate with systems engineers, project managers, and manufacturing teams to meet airframe design objectives and resolve design challenges.
  • Support Design for Manufacturability (DFM), Design for Assembly (DFA), and ensure compatibility with various manufacturing techniques—metallic, composite, sheet metal, and 3D printing.
  • Contribute to Product Data Management (PDM) / Product Lifecycle Management (PLM) activities, including engineering change management and documentation.
  • Prepare and review design documentation for internal and external design reviews.
  • Provide in-situ design modifications during assembly and assist in converting prototype components into production-ready versions.
  • Participate in process improvement initiatives, standardizing data control and exchange practices.
  • Mentor junior engineers and support cross-functional integration of structural and subsystem requirements.

Must-Have Technical Skills

  • Strong foundation in Strength of Materials, Aircraft Structures, Composite Materials, Vibrations & Structural Dynamics, Aeroelasticity, and Rigid Body Dynamics.
  • Basic knowledge of basic aerodynamics and conceptual UAV design principles.
  • Proficiency in CAD tools: SolidWorks (highly preferred), Catia.
  • Familiarity with DFM, DFA, FMEA, and quality metrics in aerospace design.
  • Experience in optimization techniques for multi-disciplinary systems and structural members using computational methods.
  • Proven ability to work on end-to-end structural design from high-level requirements to detailed engineering deliverables.
  • Exposure to structural testing and design feedback loops.
  • Experience with Engineering Change Management within PDM/PLM systems.

Desirable / Added Advantages

  • Exposure to JSS standards in aerospace design.
  • Experience in prototyping to product transition for UAV components or assemblies.
  • Familiarity with 3D printing and emerging manufacturing techniques.
  • Hands-on experience with aero-modelling or hardware projects related to mechanical/aerospace systems.
  • Ability to lead small design teams, review deliverables, and delegate tasks effectively.
  • Experience/Exposure with CAE/FEA tools such as NASTRAN or equivalent for structural validation.

Key Attributes

  • Strong analytical and problem-solving skills.
  • Proactive, self-motivated, and detail-oriented.
  • Excellent communication and collaboration skills.
  • Eagerness to implement and uphold industry-standard data control and design practices.

Basic Requirement (education & relevant experience):

  • Bachelors or Masters in Aerospace/Aeronautical/Mechanical engineering with

and range of 5-8 years of experience

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