Deputy Manager
5 days ago
Dy. Manager - Engine
Responsibilities & Key Deliverables- Proficient in layout design using AutoCAD for facility and line station optimization, including sub-assembly stations.
- Material movement planning with trolley designs and approvals, alongside commissioning assembly line equipment such as sub-assembly stations, pressing machines, conveyors, testing tools, tightening tools, sealant applicators, and riveting machines.
- Implementation of filtration systems, low-cost automation, POKAYOKES, material handling trolleys, and cleaning machines.
- Providing design inputs to engineering teams for manufacturability ease and maximizing facility utilization.
- Process improvement with model-specific engines for test beds and final assembly lines in automobiles and farm machinery.
- Knowledge of key assembly processes, including tightening, floats, sealant application, alignment, bearing pressing, and testing tools, along with conceptualizing special requirements.
- Skilled in line balancing, work content measurement, takt time analysis, NVA identification, VSM, productivity improvement, and manpower estimation.
- Preparing and delivering training for manufacturing/QA teams on new model assembly processes.
- Establishing and monitoring processes during Gen-1/Gen-2/Seeding/Pilot runs.
- Conducting audits during SOVP and supporting APPAP closures.
- Planning and executing hot testing setups, specifically for engine manufacturing lines, with advanced knowledge in CRDI technology and testing practices.
- Preparation of RFQs, scope documents, technical finalization, budgeting, supplier comparisons, requisition documents, trial coordination, and commissioning.
- Creating gateway documents, process sheets, PFA, SOP, PFMEA, and digitizing assembly processes.
- Hands-on experience with assembly tools such as DC nut runners, preload measurement tools, and oil seal/bearing pressing equipment.
- Developing Process FMEA, PFD, control plans, and SOPs for new models.
- Managing engine testing readiness projects, including proving out test beds, conducting correlation trials, and transferring to users.
- Supporting production teams during ramp-up phases
5 to 15 years
Industry Preferred QualificationsBE
General Requirements- Should have knowledge of Manufacturing process design Plant layouts preparation, Design & development of assembly processes
- Exp in machine procurement & REQ
- Should have knowledge of Installation and commissioning of assembly ,testing Equipment
- Sound Knowledge of Engine mfg processes,Desining & Planning
Experience in DCP preparation, PFMEA updation & review mechanism ,RPN reduction
Knowledge of Advanced technologies
BOM handling, Hands on experience in SAP, Team center handling
Experience LevelMid Level-
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