Dy. Manager

Role OverviewMindrill is seeking an experienced candidate to oversee the complete plant maintenance function. The role covers CNC and conventional machines, grinding operations, toolroom equipment, and utilities. The ideal candidate will have deep technical expertise in Fanuc & Siemens CNC systems, multi-type grinding machines, and precision tooling machines, along with proven leadership in utility and shop-floor maintenance.Key Responsibilities1. CNC & Conventional MachinesLead preventive and breakdown maintenance of CNC machines (VMC, HMC, Turning Centers, SPMs, 5-axis machines).Troubleshoot and repair Fanuc and Siemens control systems including PLC, drives, and motors.Oversee installation, commissioning, and calibration of CNC and conventional machines.2. Grinding Operations (Core Area)Manage conventional grinding, NC grinding, and CNC grinding machines.Ensure uptime and accuracy in cylindrical grinding, internal grinding, and surface grinding machines.Lead maintenance of high-precision grinding equipment to support toolroom and production requirements.3. Toolroom & Special MachinesEnsure availability of broaching machines, gundrill machines, jig boring, milling, turning, and other toolroom equipment.Oversee maintenance of auxiliary machines: shot blasting, deburring, welding, riveting, forging presses, trimming, and cutting machines.4. Utilities & Plant EquipmentMaintain generators, compressors, overhead cranes, HVAC systems, fire hydrant systems, and air handling units.Ensure statutory inspections, AMC vendor coordination, and energy efficiency projects.Implement predictive maintenance schedules for utilities to avoid unplanned downtime.5. People Leadership & SystemsLead and mentor the maintenance team; conduct training on advanced diagnostics and safety.Drive TPM, 5S, Kaizen, and safety systems across the maintenance department.Monitor MTBF, MTTR, breakdown percentage, and ensure >95% equipment uptime.Develop and enforce SOPs and emergency protocols for maintenance activities.6. Cost & Inventory ControlManage spare parts inventory with ABC/FSN analysis to minimize stockouts and costs.Develop local vendors for spares and consumables to reduce lead times and import costs.Track maintenance budgets, optimize energy usage, and implement cost-saving initiatives.Required Skills & CompetenciesStrong expertise in Fanuc and Siemens-controlled CNC machines.In-depth knowledge of grinding technologies (conventional, NC, CNC; cylindrical, internal, and surface).Experience in maintenance of broaching, gundrill, and precision toolroom machines.Hands-on expertise in utilities: generators, compressors, cranes, HVAC, fire safety systems.Strong leadership, troubleshooting, and vendor management capabilities.Familiarity with TPM, Kaizen, 5S, and industrial safety standards.