Maintenance Head

Role
Key Responsibilities

• Preventive & Breakdown Maintenance

Lead and execute preventive, predictive, and breakdown maintenance activities for CNC, VMC, HMC, and conventional machines.

Analyze root causes of frequent failures and implement corrective actions to prevent recurrence.

Maintain and optimize machine performance to ensure high OEE (Overall Equipment Effectiveness).

• TPM Implementation

Drive TPM strategy across the machining shop to improve machine reliability and productivity.

Establish and monitor TPM pillars (Autonomous Maintenance, Planned Maintenance, Kaizen, etc.).

Train and coach the maintenance team on TPM tools and techniques.

• Programming & Control Systems

Troubleshoot and program PLC/CNC control systems – primarily FANUC and Siemens/ HEIDENHAIN.

Interpret electrical, mechanical, and hydraulic schematics.

Ensure correct machine interfacing and functioning of sensors, actuators, and automation systems.

• Team Leadership & Development

Lead a multidisciplinary team of mechanical and electrical technicians.

Create skill development plans and promote a culture of safety, quality, and continuous improvement.

Allocate resources, plan shifts, and monitor team performance.

• Spares & Inventory Management

Optimize inventory of critical and consumable spare parts.

Liaise with vendors for procurement of parts, AMC contracts, and specialized services.

• Compliance & Documentation

Ensure compliance with all safety and statutory regulations.

Maintain and update equipment history, maintenance records, calibration data, and audit documentation.