Manager - VES CDMM

2 days ago

Chennai, Tamil Nadu, India Mahindra & Mahindra Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Responsibilities & Key Deliverables
  • Perform advanced Mould Flow Analysis focusing on optical plastics (PMMA, PC, PC+ABS), predicting potential moulding defects such as birefringence, stress concentrations, shrinkage, warpage, and surface quality issues critical for optical clarity.
  • Conduct detailed Thermal Simulations to evaluate cooling efficiency, cycle time optimization, and thermal stresses within tooling and moulded parts, especially for transparent and optical-grade plastics.
  • Collaborate closely with design and tooling teams to recommend design modifications that improve moldability, optical quality, and manufacturability of lighting components.
  • Support tool trials by monitoring and analysing moulding conditions, optical quality, and dimensional accuracy; validate simulation predictions with physical trial results.
  • Analyse tool trial data and troubleshoot process issues related to plastic flow, cooling, and part quality, with a focus on optical performance.
  • Maintain accurate documentation of simulation models, trial data, and process improvements.
  • Work cross-functionally with R&D, production, quality, and suppliers to integrate simulation-driven improvements into the product development and manufacturing process.
  • Stay current with the latest developments in simulation tools, optical plastic behavior, and automotive lighting manufacturing technologies.
Experience

7-10years

Experience in Mould Flow Analysis with emphasis on optical plastics like PMMA, PC, PC+ABS.

Industry Preferred

Automotive Suppliers

Qualifications

Bachelor's degree in mechanical engineering/Plastics Engineering/Materials Science/thermal engineering / CIPET or related field.

General Requirements
  • Experience using Moldflow, Moldex3D, or equivalent software for plastic injection molding simulations.
  • Strong expertise in thermal simulation related to tooling and plastic molding.
  • Hands-on experience with tool trials, molding optimization, and interpreting trial data.
  • Familiarity with automotive lighting manufacturing processes and quality standards.
  • Knowledge of material behavior of optical plastics and its impact on product performance.
  • Proficient with CAD software and other engineering tools.
  • Strong analytical, communication, and problem-solving skills.

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