Sr. Controls Application Engineer

6 days ago


Bengaluru, Karnataka, India Bastian Solutions Full time US$ 90,000 - US$ 1,20,000 per year

Designation: Sr. Controls Application Engineer

Experience Level: 6–10 Years

Job Summary:

We are seeking a highly skilled and experienced Controls Application Engineer to lead the pre-engineering and design and estimation of automation solutions in warehouse and intralogistics environments. The ideal candidate will have a strong background in PLC/HMI programming, material handling equipment, and conveyor systems, with a deep understanding of warehouse control systems (WCS) and integration with higher-level systems (WMS, ERP).

Key Responsibilities:

  • Lead the pre-engineering and design and estimation of automation solutions for automated warehouse solutions, including conveyors, AS/RS, sorters, and robotics.
  • Knowledge on Programming of PLCs and HMIs (primarily Siemens TIA Portal or Rockwell Studio 5000) for custom material handling systems.
  • Knowledge on design electrical schematics and panel layouts using AutoCAD Electrical or EPLAN.
  • Coordinate field I/O, motor controls, VFDs, and safety circuits in compliance with global standards (UL508A, IEC).
  • Work closely with mechanical application and software teams to ensure seamless understanding on the projects and alignment with customer requirements.
  • Knowledge on complete project implementation processes and execution processes.
  • Develop and maintain technical documentation including Functional Design Specifications, Network Architectures and Process Flows.
  • Serve as a technical mentor for junior engineers and support project managers during the proposal and execution phases.
  • Having good capability in building relationship with vendors and develop new vendors.

Qualifications:

  • Bachelor's degree in engineering (or related degree) with 4 – 6 years of relevant practical business experience.
  • Strong electrical/controls design aptitude and basic knowledge of mechanical.
  • Excellent technical problem-solving capability (hardware, controls)
  • Demonstrated leadership skills.
  • Enjoys the Material Handling and Automation business environment.


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