Cost Accountant
2 weeks ago
Location: Harmony Organics Pvt. Ltd., Kurkumbh (MIDC, Daund, Pune)
Function: Finance (Manufacturing Costing)
Reports to: Plant Finance Controller (dotted-line to Corporate CFO)
Experience: 3–5 years in a chemical/process manufacturing environment
Qualification: ICWA/CMA (mandatory). B.Com/M.Com/CA (Inter) preferred.
Role Purpose
This is a hands-on plant-based costing role owning end-to-end product costing, process costing, inventory valuation, and margin analytics for a Major Accident Hazard (MAH) category aroma-chemicals facility. You will institutionalize standard costing, drive yield/utility variance controls, and provide decision-grade insights to Production, Maintenance, Procurement, QA/QC, EHS and Supply Chain to improve unit economics, working capital turns, and profitability.
Key Responsibilities
A. Product & Process Costing
· Build and maintain Standard Cost (BOM, BOP, routing, machine time, utilities, catalysts/solvents, packing material) in ERP (SAP/CO or equivalent).
· Perform process costing across reaction, hydrogenation, distillation/extraction, blending & packing; account for co/by-products, re-works, recoveries, and scrap/evaporation losses.
· Monthly roll-ups of Material, Labour & Overhead (M/L/OH); reconcile Absorption vs. Actuals; publish PPV/MPV/LEV/OEV (price, mix, labour efficiency, overhead efficiency) with root causes.
· Map and cost utilities (steam, power, chilled/brine water, nitrogen, instrument air), effluent treatment (ETP/STP/MEE), and environmental compliance costs per KL/MT.
B. Inventory & Valuation
· Ensure accurate WIP, RM, PM, SFG, FG valuation; perform cycle counts and full physical verifications with Stores & Production.
· Close month-end on time with clean GR/IR, production confirmations, variances posted, and COSTING RUN executed; reconcile consumption vs. yield.
· Control NRV provisions, slow/non-moving and quality holds with QA/QC; track recovery of solvents/catalysts.
C. Margin, MIS & Decision Support
· SKU/Customer/Market contribution analysis; landed cost versus transfer prices for CDMO/job-work.
· Should-cost models for new products, trials, and tech-transfers; scenario modeling for RM volatility, FX, freight, and duty structures.
· Weekly Cost Bridge & Margin Walk (Std → Actual), highlighting top drivers: yield drift, utility spikes, downtime, changeovers, off-specs, rework.
· Partner with Procurement on PPV and alternate sourcing; with Maintenance on TPM/OEE cost impacts; with Projects on Capex IRR/Payback.
D. Compliance & Controls
· Maintain cost records in line with Companies (Cost Records & Audit) Rules, 2014 as applicable to chemicals; support Cost Audit and Statutory/Internal/TfS/EcoVadis/Customer audits.
· Adhere to Cost Accounting Standards (CAS) where applicable; ensure robust controls for issues, backflush, re-work, re-classification, scrap handling and disposal.
· Support GST implications on valuation (job-work, captive consumption, stock transfers) and related-party pricing documentation (in consultation with Corporate Tax).
E. Systems & Continuous Improvement
· Be the process owner for CO/PP/MM costing master data integrity (BOMs, routings, cost centers, activity rates).
· Develop Power BI/Excel dashboards for real-time visibility of cost/MT, yield variances, and utility benchmarks; automate reconciliations via templates & queries.
· Run Kaizens on batch size optimization, changeover reduction, solvent/steam economy, rework minimization, and waste-to-value initiatives.
Success Metrics (KPIs)
· Month-end close for costing completed ≤ T+3 with zero critical errors.
· Std vs. Actual variance within ±2–3% at plant level; top 10 drivers tracked with CAPA.
· Yield variance (RM/solvent/catalyst) improvement ≥ 50 bps QoQ on targeted SKUs.
· Inventory accuracy ≥ 98%; WIP age & slow/non-moving stock reduced ≥ 20% YoY.
· PPV tracked weekly; savings opportunities quantified and agreed with Procurement.
· Utility cost/MT reduction on focus products ≥ 3–5% YoY (in partnership with Operations).
Candidate Profile
Must-Have
· CMA/ICWA qualified with 3–5 years in chemical/process manufacturing costing.
· Strong command of process costing, standard costing, absorption costing, variance analysis, and inventory valuation (AS/Ind AS aligned).
· Hands-on with SAP (MM/PP/CO) or equivalent ERP; Advanced Excel (Power Query, Pivot, LOOKUP/XLOOKUP, Power Pivot) and Power BI working knowledge.
· Understanding of EHS/MAH operating environment costs (ETP/MEE/STP, hazardous waste, solvent recovery).
· Demonstrated business partnering with Production, Maintenance, QA/QC, Procurement.
Good-to-Have
· Exposure to Cost Audit working papers and CAS documentation.
· Knowledge of GST valuation, job-work, stock transfers, captive consumption.
· Experience with OEE/TPM cost linkages, S&OP impacts, and CDMO/job-work costing.
Behavioral Competencies
· Ownership & Bias for Action: closes books on time, flags issues early.
· Detail Orientation with Plant Gemba Mindset: validates numbers at the shopfloor.
· Influencing & Challenge Constructively: data-backed pushback where required.
· Integrity & Compliance Orientation: zero-tolerance on misclassification and control lapses.
Working Conditions
· Base: Kurkumbh factory (on-site).
· Schedule: Plant hours with flexibility during month-end/quarter-end closure and audits.
· Safety: Compliance with all ISO 9001/14001/45001, MAH & site EHS protocols; mandatory PPE during shopfloor visits.
Day Mandate
30 Days
· Stabilize Std Cost master, map top-20 SKUs, validate BOMs/routings with Production & QA/QC; publish current Cost Bridge.
60 Days
· Implement weekly Yield & Utility Variance dashboard; close first costing run ≤ T+3 with reconciled GR/IR/WIP.
90 Days
· Deliver SKU-wise margin tree and should-cost for 5 priority products; institutionalize month-end playbook & RACI across Finance/Stores/Production.
RACI Snapshot (Costing Close)
Activity
R (Responsible)
A (Accountable)
C (Consulted)
I (Informed)
Prepare Std Costs, Variances
Cost Accountant
Plant FC
Production/QA
CFO
BOM/Routing Accuracy
Production
Plant Head
Cost Accountant/QA
Stores
Inventory Valuation & Count
Stores
Plant FC
Cost Accountant/QA/Production
Internal Audit
Utility Allocation Rates
Cost Accountant
Plant FC
Maintenance/Utilities/Projects
CFO
Equal Opportunity
Harmony Organics is an equal opportunity employer. We celebrate diversity and are committed to a safe, inclusive, gender-neutral and meritocratic workplace aligned to our Integrity, Customer Obsession, Innovation, Teamwork, Performance Excellence, and Sustainability values.
How to Apply
Email your CV with subject "Cost Accountant – Kurkumbh | CMA | 3–5 yrs" to (attach last drawn CTC, notice period, and location preference).
Job Type: Full-time
Pay: ₹40, ₹90,000.00 per month
Benefits:
- Cell phone reimbursement
- Commuter assistance
- Health insurance
- Leave encashment
- Paid sick time
- Paid time off
- Provident Fund
Work Location: In person
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