Senior Maintenance Engineer

20 hours ago

Navi Mumbai, Maharashtra, India Ultra Plus Lubes Full time ₹ 1,04,000 - ₹ 1,30,878 per year

Job Title: Senior Maintenance Engineer

Department: Maintenance

Location: Kamothe-Navi Mumbai

Job Summary:

To ensure uninterrupted and efficient operation of plant machinery, equipment, and utilities in the lube oil manufacturing facility by implementing effective maintenance strategies, minimizing downtime, and ensuring compliance with safety and quality standards.

Key Responsibilities:

  • Develop and execute preventive and predictive maintenance schedules for blending units, filling lines, pumps, compressors, boilers, gearboxes, conveyors, and other plant equipment.
  • Monitor equipment performance and identify potential issues before breakdowns occur.
  • Respond promptly to equipment failures, diagnose root causes, and ensure quick corrective actions.
  • Coordinate with operations to minimize production downtime during maintenance.
  • Ensure optimum performance of critical assets like pumps, agitators, mixers, packaging lines, and utility systems (HVAC, cooling towers, DG sets).
  • Recommend and implement modifications, upgrades, and energy-efficient solutions.
  • Maintain adequate stock of critical spares and consumables.
  • Coordinate with purchase and stores to ensure cost-effective procurement without compromising quality.
  • Ensure all maintenance activities comply with GMP, ISO, and statutory safety regulations.
  • Maintain documentation as per industry standards for audits (ISO, OHSAS, environmental).
  • Conduct risk assessments and promote a safe working environment.
  • Supervise and guide technicians, fitters, and contract maintenance teams.
  • Train staff on equipment handling, troubleshooting, and safety practices.
  • Coordinate with production, QA, and utility teams for smooth operations.
  • Implement root cause analysis (RCA), 5S, TPM, and Kaizen initiatives to improve reliability and reduce maintenance costs.
  • Drive projects related to cost reduction, energy conservation, and equipment efficiency.

Education: B.E./B.Tech or Diploma in Mechanical / Electrical / Industrial Engineering.

Experience: 7+ years (depending on level) in maintenance within lube oil / petrochemical / FMCG / process manufacturing industries.

Technical Skills:

Knowledge of pumps, motors, compressors, gearboxes, and filling/packaging machinery.

Familiarity with PLC/SCADA systems (preferred).

Hands-on with predictive maintenance tools (vibration analysis, thermography, oil analysis).

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