Quality Assurance Engineer
1 week ago
Required Skills
Common QA Skills
- 5Why, Fishbone, and Pareto analysis
- SPC, MSA, and calibration knowledge
- Supplier and internal audits
- NCR handling and corrective action tracking
- Team handling and training of inspectors
QA Skills in Plastic Manufacturing
- Knowledge of thermoplastics (PP, PC, ABS, Nylon, POM) and thermosets (PF, MF, UF, DMC, SMC)
- Understanding shrinkage, flow behavior, filler effects, and moisture absorption
- Injection, compression, transfer, and blow molding process knowledge
- Setting and monitoring molding parameters (temperature, pressure, injection speed, cooling time)
- Process capability understanding (Cp, Cpk)
- Defect analysis (flash, short shot, sink mark, warpage, burn mark, weld line, silver streak)
- Root cause analysis using 5Why and Fishbone
- Dimensional and visual inspection using Vernier, micrometer, profile projector, and gauges
- Visual inspection for color variation, surface defects, and warpage
- First Article Inspection (FAI)
- Documentation: PPAP, APQP, FMEA, Control Plan, Process Flow Diagram
- Material testing and certification (MFI, tensile, impact, hardness)
- Knowledge of ISO 9001 and IATF 16949 standards
- Part testing and validation (drop, fitment, environmental, and aging tests)
- Use of color and gloss meter, MFI tester, and moisture analyzer
QA Skills in Metal Part Manufacturing
- Knowledge of ferrous and non-ferrous materials, grades, and hardness requirements
- Familiar with fabrication processes (stamping, machining, casting, welding, bending, powder coating)
- Strong knowledge of GD&T (Geometric Dimensioning and Tolerancing)
- Use of CMM, height gauge, micrometer, surface roughness tester, etc.
- Understanding of surface and coating quality standards (welding, painting, anodizing, plating)
- Salt spray test, adhesion test, and coating thickness measurement
- Process capability and control chart (SPC) understanding
- Fixture calibration and periodic inspection
- In-process inspection check sheets preparation
- Defect handling (burrs, rust, cracks, dents, warpage, welding defects)
- Root cause analysis and CAPA implementation
- Documentation: Control Plan, PFMEA, Inspection Reports, MTC (Mill Test Certificates)
- Knowledge of ISO 9001, ISO 14001, IATF 16949, and ISO 3834 (for welding)
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