Senior Engineer

6 days ago

Pune, Maharashtra, India Tata AutoComp Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Title: Senior Engineer -Stamping commodity

Company: Tata Toyo Radiator Ltd, Chakan, Pune

Location: Chakan, Pune

Experience: 4-7 Years

Job Summary:

Responsible for managing tooling design, feasibility assessment, and new product development (NPD) activities for aluminium-stamped parts. The role involves close coordination with design, suppliers, and production teams to ensure tooling readiness, dimensional accuracy, and timely PPAP approval for new programs.

Key Responsibilities:

Technical Expertise:

  • Design and validate stamping tools for aluminium components.
  • Possess strong knowledge of aluminium stamping processes, machines, and raw materials.
  • Apply know-how on stage tooling and progressive tooling design.
  • Resolve dimensional and forming issues in thin-gauge aluminium materials.

Systemic / NPD Responsibilities:

  • Drive New Product Development post-commercial finalization.
  • Conduct feasibility reviews and close deviations with the Engineering team.
  • Handle PPAP of NPD parts in coordination with supplier and QA.
  • Conduct supplier capacity and process assessments.
  • Support new supplier evaluation for tooling and process capability.
  • Execute Supplier BOP DVP (Design Validation Plan) and participate in design reviews.
  • Clear quality-hold materials at incoming inspection related to NPD parts.
  • Monitor APQP milestones and ensure timely updates to Program Management.
  • Manage trial parts (T0T2) and ensure issue closure with NPD QA.
  • Verify availability of gauges, fixtures, and tooling for production readiness.
  • Drive packaging approval and sign-off with plant teams.
  • Support SOP + 3 months monitoring for customer complaints, fitment, and production issues.
  • Facilitate handover to series production with confirmed cycle time approval.
  • Implement and control Change Management (NDRN) activities at supplier end.

Key Skills & Requirements:

  • Strong understanding of tool design, stamping, and aluminium forming processes.
  • Working knowledge of APQP, PPAP, and NPD systems.
  • Proficiency in CAD tools (CATIA / NX / Creo preferred) for tool design and validation.
  • Good understanding of supplier quality systems and process audits.
  • Excellent coordination and communication skills with suppliers and cross-functional teams.
  • Experience in automotive manufacturing environment preferred.
  • Proficient in MS Office and exposure to ERP systems (SAP preferred).

Education & Experience:

  • B.E. / B.Tech (Mechanical / Production / Tool Engineering)
  • Experience: 3 8 years in tool design, NPD, or process engineering (automotive domain preferred)

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