Head Production

16 hours ago

Arasur Coimbatore Tamil Nadu, India Sanumas Solutions Full time ₹ 3,60,000 - ₹ 7,20,000 per year

Client:GDC -Aluminium Foundry

Location: Arasur-Coimbatore

Title: Head-Production

Exp: 10-15 yrs

Qualification: BE/Dip Mech/IE/PE

To lead and manage all production activities of the Aluminium Gravity Die Casting (GDC) foundry, ensuring optimum utilization of manpower, machines, and materials to achieve production targets with consistent quality, cost efficiency, and on-time delivery.

Key Responsibilities:

1. Production Management

Plan, schedule, and execute daily production activities to meet customer demand and delivery commitments.

Monitor production performance (OEE, yield, productivity, rejection, downtime, etc.) and implement corrective actions.

Optimize mould changeover, cycle time, and machine utilization.

Ensure smooth coordination between core making, melting, pouring, fettling, machining, and dispatch departments.

2. Quality Assurance

Ensure adherence to casting quality standards and process control parameters.

Implement root cause analysis and corrective/preventive actions for rejections or defects.

Coordinate with QA for process audits, calibration, and metallurgical testing.

3. Manpower Management

Supervise and motivate production team members (operators, shift engineers, supervisors).

Conduct training programs on die casting techniques, safety, and process improvement.

Plan shift schedules and manpower allocation based on production load.

4. Maintenance & Tooling

Coordinate with maintenance and tool room for die maintenance, furnace upkeep, and equipment preventive maintenance.

Ensure minimum downtime and proper maintenance of moulds, dies, and fixtures.

5. Cost Control

Control material consumption, melting losses, and energy utilization.

Monitor and reduce scrap, rework, and rejections.

Drive lean manufacturing and continuous improvement initiatives (Kaizen, 5S, TPM).

6. Safety & Compliance

Ensure adherence to EHS (Environment, Health & Safety) standards.

Conduct regular safety audits and promote safe work practices.

Comply with statutory and ISO/IATF 16949 system requirements.

7. Reporting & Coordination

Prepare and present daily, weekly, and monthly production reports.

Participate in management review meetings and customer audits.

Coordination with PPC, Stores, Maintenance, and Quality departments to ensure smooth operations.

Job Types: Full-time, Permanent

Pay: ₹30, ₹50,000.00 per month

Benefits:

  • Provident Fund

Ability to commute/relocate:

  • Arasur, Coimbatore, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)

Education:

  • Bachelor's (Preferred)

Experience:

  • Production management: 5 years (Required)
  • Casting Industry: 5 years (Preferred)

Shift availability:

  • Day Shift (Preferred)

Work Location: In person

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