Senior Quality Executive

2 days ago

Ranipet, India Amann Sewing & Embroidery Threads Full time ₹ 4,00,000 - ₹ 8,00,000 per year

Role & responsibilities

Main responsibilities:

Quality Inspection and Auditing

  • Conduct comprehensive inspections at three stages: incoming materials, in-process production (dye house and final winding), and final products to ensure adherence to quality specifications.
  • Perform regular in-process quality audits on machinery and processes in the dye house and final winding to identify deviations and ensure quality standards are met.
  • Execute the machine release process for dyeing and winding equipment after performing thorough inspections to confirm readiness for production.

Process Control and Testing

  • Oversee and control dyeing process parameters, such as chemical usage and temperature, to maintain consistency and prevent quality issues.
  • Perform color matching and inspections to ensure dyed thread batches meet the specified shade and consistency.
  • Conduct colorfastness testing to verify the product's performance and durability according to requirements.
  • Evaluate, monitor, and conduct trend analysis on technological parameters and test results to proactively identify process variations and areas for improvement.

Compliance

  • Collaborate with third-party agencies (e.g., ITS, SGS, BV labs) to conduct audits and ensure compliance with end-buyer requirements and Restricted Substances Lists (RSL).
  • Assist the Quality Head in implementing and maintaining various Quality Management Systems (QMS) and certifications, including ISO 9001:2015, ISO 14001:2015, Oeko-Tex, Global Recycled Standard (GRS), Higg Index (HIGG), and other buyer-specific audits.
  • Manage the calibration of all testing instruments to ensure their accuracy and reliability in accordance with relevant standards and procedures.
  • Actively involve the QA team in promoting and adhering to health and safety initiatives, ensuring 100% compliance with factory safety standards.

Non-conformance and Continuous Improvement

  • Manage all non-conforming products identified during the dyeing and final winding processes.
  • Lead root cause analysis investigations for quality issues and implement corrective and preventive actions (CAPA) to prevent recurrence.
  • Utilize statistical tools to evaluate quality trends and monitor in-process quality performance.
  • Manage new product development, controlled evaluation of new materials or vendors, and process changes to ensure quality is maintained throughout.
  • Handle customer complaints by investigating issues, performing root cause analysis, and implementing CAPA to resolve problems and improve customer satisfaction.

Training and Development

  • Provide training for the workforce, including quality assurance, inspection, and production teams, on end-use applications, product knowledge, and quality awareness.
  • Oversee induction training for new workers and implement mistake-proofing techniques to enhance product quality and consistency.

Applied rules, regulations, authorities:

  • Amann India HR Policy
  • Amann Code of Conduct

Other relevant national, Group and local subsidiary policies

Preferred candidate profile

  • Technical knowledge to understand Data Color systems tools and process
  • Ability to promote teamwork with good understanding of behavior and motivation at work
  • Strong interpersonal communication skill.
  • Know the basic office software such as Excel, Word, Email, SAP system and others basic applications
  • Regular follow up SOPs Documentation, Kaizen, 5S, Maintain Documents.
  • Ability to manage a variety of cross-functional team members
  • Diploma or B.Tech in Textile
  • 5 to 10 years of relevant experience
  • Preferrable in Textile industry

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