Valve Assembly

2 days ago

Hyderabad, Telangana, India Skyroot Aerospace Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Summary:
A technically proficient and detail-oriented Aerospace Valve Assembly and Testing Engineer to handle the end-to-end process of assembling, testing, and qualifying aerospace valves. The ideal candidate will also be responsible for conducting environmental tests as per MIL-STD requirements, ensuring all assemblies meet aerospace and defense compliance standards.

Key Responsibilities:

  • Valve Assembly:
  • Assemble aerospace-grade valves (e.g., solenoid, relief, check, control valves & Regulator) per engineering drawings, standard operating procedures, and customer specifications.
  • Ensure clean handling and ESD precautions for sensitive components.
  • Perform torquing, fitting, and sub-assembly integration with precision tools.
  • Functional and Pressure Testing:
  • Conduct hydrostatic, pneumatic, and flow testing for pressure validation.
  • Perform leak testing using helium mass spectrometry, bubble, or pressure decay methods.
  • Verify valve operation under varying flow and pressure conditions.
  • Environmental Testing (As per MIL Standards):

Plan, prepare, and execute environmental tests as per MIL-STD-810, MIL-STD-202, or customer-specified standards, such as:

  • Thermal cycling / thermal shock
  • High/low temperature operation and storage
  • Vibration testing (random/sine per MIL-STD-810 or DO-160)
  • Shock and drop tests
  • Humidity and salt spray/corrosion resistance
  • Altitude (low pressure) testing
  • Document and interpret environmental test results; escalate failures with root cause and corrective action plans.
  • Coordinate with environmental test labs (in-house or external) for schedule and logistics.
  • Quality and Documentation:
  • Interpret technical drawings, wiring diagrams (for electro-mechanical valves), and specifications.
  • Maintain traceable test reports, inspection records, and failure analysis documentation.
  • Prepare First Article Inspection Reports (FAIR) and validation documents for qualification programs.
  • Ensure compliance with AS9100, ISO 9001, and customer quality standards.
  • Cross-functional and Continuous Improvement:
  • Collaborate with design, production, and QA teams to resolve assembly and test issues.
  • Provide technical input on design for testability (DFT) and design for manufacturability (DFM).
  • Identify and drive process improvements for assembly and test efficiency.
  • Safety and Compliance:
  • Follow cleanroom, safety, and EHS protocols during test and assembly activities.
  • Ensure adherence to ITAR, RoHS, and other regulatory requirements as applicable to defense exports.

Required Qualifications:
Education: Diploma in Mechanical, or equivalent.

Experience: 2–6 years in aerospace component assembly and testing, including environmental testing exposure.

Skills:

  • Hands-on knowledge of MIL-STD-810 / MIL-STD-202 testing.
  • Experience with test rigs, flow benches, pressure test equipment, thermal chambers, and vibration tables.
  • Proficient in GD&T, torque tools, and root cause analysis techniques.
  • Familiar with ERP and digital quality management systems.

Preferred Qualifications:

  • Experience with valves for ISRO, DRDO, HAL, or private aerospace vendors.
  • Knowledge of FAA, EASA, or DO-160 environmental testing standards.
  • Exposure to working in cleanroom or oxygen-cleaned environments.

Work Conditions:

  • May involve exposure to thermal chambers, high-decibel test areas, and pressurized systems.
  • Standing, lifting (up to 15 kg), and precision work under PPE may be required.
  • Occasional travel to testing labs or customer sites for validation/testing support.

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