
Head Foundry
7 hours ago
Job Description:
Role & Responsibilities:
- Lead and manage end-to-end foundry operations, ensuring efficient production of cast components (Cylinder Liners, Blocks, Custom Cast Parts).
- Plan and control the entire melting, molding, pouring, fettling, and heat treatment process.
- Ensure adherence to quality standards (IATF 16949:2016) and implement strict process control mechanisms.
- Manage raw material procurement, charge mix preparation, and melting efficiency for various casting grades.
- Optimize production processes to reduce scrap, rework, and rejection rates.
- Implement and maintain preventive maintenance schedules in coordination with maintenance teams.
- Drive safety, housekeeping (5S), and environmental compliance within foundry operations.
- Coordinate with design, CNC, and quality teams for casting feasibility and production flow.
- Lead a large team of supervisors, engineers, and workers to meet production targets.
- Continuously review and implement best practices, including lean manufacturing and process automation.
- Maintain cost controls while ensuring timely delivery and inventory management.
Preferred Candidate Profile:
- 1217 years of hands-on foundry experience, with at least 5+ years in a leadership role.
- In-depth knowledge of centrifugal and sand casting processes.
- Exposure to production of high-precision parts like cylinder liners or engine blocks.
- Strong command over metallurgical properties, process parameters, and defect analysis.
- Effective team leader with good communication and planning skills.
- Familiarity with modern foundry equipment and tools such as spectrometers, molding lines, CNC interfaces.
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