Head Foundry

20 hours ago

Rajkot, Gujarat, India Esteem Auto Full time ₹ 15,00,000 - ₹ 28,00,000 per year

Job Description:

Role & Responsibilities:

  • Lead and manage end-to-end foundry operations, ensuring efficient production of cast components (Cylinder Liners, Blocks, Custom Cast Parts).
  • Plan and control the entire melting, molding, pouring, fettling, and heat treatment process.
  • Ensure adherence to quality standards (IATF 16949:2016) and implement strict process control mechanisms.
  • Manage raw material procurement, charge mix preparation, and melting efficiency for various casting grades.
  • Optimize production processes to reduce scrap, rework, and rejection rates.
  • Implement and maintain preventive maintenance schedules in coordination with maintenance teams.
  • Drive safety, housekeeping (5S), and environmental compliance within foundry operations.
  • Coordinate with design, CNC, and quality teams for casting feasibility and production flow.
  • Lead a large team of supervisors, engineers, and workers to meet production targets.
  • Continuously review and implement best practices, including lean manufacturing and process automation.
  • Maintain cost controls while ensuring timely delivery and inventory management.

Preferred Candidate Profile:

  • 1217 years of hands-on foundry experience, with at least 5+ years in a leadership role.
  • In-depth knowledge of centrifugal and sand casting processes.
  • Exposure to production of high-precision parts like cylinder liners or engine blocks.
  • Strong command over metallurgical properties, process parameters, and defect analysis.
  • Effective team leader with good communication and planning skills.
  • Familiarity with modern foundry equipment and tools such as spectrometers, molding lines, CNC interfaces.

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