Restriking Process Engineer
2 weeks ago
Role & responsibilities
Process Development & Control
- Design and validate restriking processes for stamped or brazed aluminum components.
- Define flatness and dimensional correction strategies to meet customer requirements
- (e.g., 0.8 mm flatness).
- Establish process parameters (press force, dwell, stroke, tooling compliance).
- Ensure processes do not compromise brazed joint integrity or coolant channel geometry.
- Basic understanding of strip layout development.
- Good understanding of material selection for press tools and machining processes
- Maintain and improve MTTR & MTBF
Tooling & Equipment
- Work with tooling suppliers to design restrike dies/fixtures
- Manage tool setting, tooling trials, prove-outs, and preventive maintenance.
- Collaborate with maintenance to troubleshoot hydraulic presses and restrike fixtures.
- Maintain die history records, repair logs, and spare management.
Quality & Validation
- Support PPAP, customer validation, Revalidation requirements.
Continuous Improvement
- Analyze rejection and rework data, identify root causes, and implement corrective actions.
- Drive projects on process capability (Cp/Cpk), cycle time reduction, and yield improvement.
- Work with cross-functional teams (Brazing, Coating, QA)
Documentation & Standards
- Prepare SOPs, work instructions, and process control plans for restriking.
- Maintain process FMEA and risk assessments.
- Train operators and technicians on restrike best practices.
Preferred candidate profile
- Diploma in Tool & Die Making (NTTF, GTTC, CTTC, IGTR, IDTR etc.)
- 37 years of experience in sheet metal forming, restriking, or precision press operations.
- Strong knowledge of aluminum alloys, brazing processes, and forming mechanics.
- Hands-on experience with hydraulic/mechanical presses, die design, and fixturing.
- Familiarity with GD&T, APQP, PFMEA, and control plan development.
- Basic knowledge of AutoCAD
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