Asst. Manager

Job Summary and Purpose

The In-charge Pumps and Valves is the production leader responsible for the safe, efficient, and quality-compliant installation, alignment, and testing of all pumps, valves, valve-actuators, and in-line piping components within the vessels fluid and mechanical systems (e.g., fuel, ballast, fire-fighting, cooling).

This role is critical in ensuring:

1. Structural integrity and correct system integration.
2. Compliance with Class rules and project schedules for all piping equipment in the Ship Construction Site (SCS).

Key Responsibilities and Accountabilities

A. Production Planning & Control

1. Develop detailed micro-plans for installation, pre-assembly, and alignment of pump units and complex valve groups.
2. Monitor resource allocation (manpower, tools, bolting equipment, test rigs) and track progress using ERP/SAP systems.
3. Ensure timely completion of piping outfitting milestones.

B. Pump Unit Installation & Alignment

1. Supervise safe mounting, bedding, and precision alignment of all marine pumps (centrifugal, screw, gear) with coupled motors/drivers.
2. Oversee preparation and pouring of chocks (epoxy/metal) to ensure vibration-free operation and Class approval for final alignment.

C. Valve and Component Installation

1. Manage correct installation of all types of valves (globe, gate, butterfly, non-return) and specialty fittings (strainers, expansion joints, flanges).
2. Ensure correct orientation, secure bolt tightening/torquing procedures, and maintain material traceability

D. System Testing & Quality Control

1. Coordinate with relevant teams to execute hydrostatic, pneumatic, and functional pressure testing of pipe sections and completed systems.
2. Document leakage control and defect rectification at valve and flange joints.

E. Pre-Commissioning & Trials Support

1. Execute pre-commissioning checks for pumps (rotation direction, lubrication) and valves (functional stroking, control valve calibration, limit switch checks).
2. Support System Integration team during Harbour Acceptance Trials (HAT) for pump and valve system verification.

F. Documentation & Compliance

1. Ensure all mandatory quality documentation (Alignment Reports, Bolt Tensioning Records, Pressure Test Certificates, Valve Logs) is accurately prepared, certified by Class, and submitted for final handover.
2. Enforce rigorous Quality, Health, Safety, and Environment (QHSE) standards on-site, particularly during pressure testing and heavy lifting operations.

Qualifications, Experience, and Skills

Preferred Qualifications

1. Bachelor's Degree (B.E./B.Tech) in Mechanical Engineering or Marine Engineering (mandatory).

Preferred Experience

1. 8–12 years in Shipbuilding/Ship Repair sector.
2. 4–6 years focused on Piping Outfitting, specifically installation, alignment, and testing of Pumps and Valves in a supervisory/in-charge capacity.

Functional and Behavioral Competency

1. Expert knowledge of marine piping standards (materials, codes, schedules), pump alignment methods (laser/dial gauge), valve installation procedures, and all types of piping system pressure testing (Hydro/Pneumatic).
2. Deep understanding of Class rules (IACS, IRS, DNV) for fluid system installation.
3. Strong technical leadership, execution management, and problem-solving skills to resolve complex piping interface issues.
4. Proven ability to read and interpret Piping and Instrumentation Diagrams (P&IDs).
5. Demonstrated ability to manage large field teams while maintaining quality and adhering to schedules.