Casting Machine Operator

1 day ago

Ahmedabad Bharuch Surat, India Eternity Quests Full time ₹ 9,00,000 - ₹ 12,00,000 per year
  • Locations : - Ahmedabad, Bharuch, Surat, Pune
  • Department/Unit: CCR Operations
  • Reporting To: CCR Shift In-charge
  • Direct Reports: None

Job Purpose/Summary:

  • To operate and monitor the continuous casting machine (e.g., Properzi, Upcast) to produce highquality copper rods/wire rods from molten copper, ensuring adherence to production schedules, quality specifications, and safety standards.

Key Responsibilities & Duties:

  • Machine Operation: Operate the continuous casting machine from the control panel, including starting, stopping, and adjusting parameters (casting speed, water cooling, melt temperature).
  • Melt Transfer: Monitor and control the transfer of molten copper from the holding furnace to the casting wheel/die.
  • Quality Monitoring: Continuously inspect the cast rod for surface defects, dimensional accuracy, and proper coiling. Take samples for quality checks.
  • Troubleshooting: Identify and respond to minor operational issues or machine malfunctions (e.g., blockages, abnormal vibrations) and report major issues to the Shift In-charge.
  • Die/Graphite Maintenance: Assist in the cleaning and replacement of casting dies and graphite molds as required.
  • Safety Compliance: Adhere strictly to all safety procedures related to working with molten metal, high temperatures, and rotating machinery. Use appropriate PPE.
  • Housekeeping: Maintain a clean and organized work area around the casting machine.
  • Data Recording: Accurately record production data, machine parameters, and any incidents or deviations.

Key Performance Indicators (KPIs):

  • Shift Production Volume (Copper Rod Tons)
  • Rod Quality (Dimensional Tolerance, Surface Finish)
  • Scrap Rate (%)
  • Machine Uptime (Shift-wise)
  • Adherence to Casting Parameters

Required Qualifications:

  • ITI/Diploma in Mechanical, Electrical, or Metallurgical Engineering.

Required Experience:

  • 3-6 years of experience in continuous casting operations, preferably in non-ferrous metals.
  • Experience with specific CCR machine types is an advantage.

Required Skills:

  • Understanding of metal solidification and casting principles.
  • Proficiency in operating HMI/DCS panels for machine control.
  • Ability to identify visual defects on metal surfaces.
  • Strong attention to detail and ability to react quickly to process changes.
  • Safety-focused , especially around high-temperature processes.

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