Controls Engineer

5 days ago

Bengaluru, Karnataka, India Quest Global Full time ₹ 5,00,000 - ₹ 12,00,000 per year

Job Requirements

Role Expectations

The Controls Engineer,

  • Delivers the Technical scope
  • Perform a variety of controls engineering work (complex/non-complex depending on the seniority and expertise)
  • Assist Leads
  • Focus on developing their technical skills

The typical Engineering activities include,

  • Control Strategy Development
  • Sensor Integration & Open (measurement) and closed (control) Loops
  • System Validation & Testing, FAT support
  • Documentation & Compliance
  • On-Site Commissioning Support, SAT support
  • Development / update of electrical and pneumatics schemes
  • Safety & Compliance Studies (Risk assessment)

Details of the Engineering Scope of Work:

  • Control Strategy Development

  • Develop control strategies for automation and system optimization.

  • Implement PID, adaptive, and model-based control algorithms.
  • Optimize control loops for stability, responsiveness, and energy efficiency.

  • Sensor Integration & Feedback Loops

  • Integrate sensor feedback loops for real-time data acquisition and system response.

  • Implement tuning methodologies to enhance control system performance.
  • Ensure accurate signal processing for optimal control actions.

  • System Validation & Testing

  • Validate control performance via simulations and real-time testing.

  • Perform stability and robust analysis of developed control strategies.
  • Ensure compliance with industry safety and performance standards.

  • On-Site Support

  • Travel to customer sites for debugging and machine qualification.

  • Provide technical support and troubleshooting as required.
  • Assist in tuning and commissioning control systems on-site.

  • Development/update of electrical schemes

  • Develop electrical schemes

  • Update existing schemes
  • Standards design

  • Safety & Compliance

  • Perform risk assessments

  • Performance level calculations
  • On-site checklist

  • Develop electrical and pneumatics documentation, including:

  • User manuals.

  • BOM & schemes
  • Technical data

Create design documentation, manuals etc.

Additionally, the role requires the following experience,

  • Participate in concept development to obtain the best quality, cost and deadline.
  • Perform offline programming of special machinery for the automotive industry.
  • Program PLC and HMI systems using the following platforms: TIA Portal / Step 7 (Siemens), Studio 5000 / Factory Talk (Rockwell), etc.
  • Configure and set-up servos
  • Test the different machine sequences (automatic, manual, audits and calibrations, etc).
  • Equipment installation correctly (check that the different devices are wired and calibrated properly).
  • Study machine's capability studies and analysis (CGs, CGKs, etc.).
  • Troubleshoot of the complete system including Automation, Controls Software and Communication protocols.
  • Stay up to date with technological advances and new products.
  • Carry out designs, create exploded drawings and details drawings.
  • Review self-work and peer work

Work Experience

Experience Range – 3+ years'

Software Skills

  • PLC and HMI programming
  • Experience in programming of motion controls systems
  • Knowledge of industrial fieldbus (Ethernet/IP, Profinet etc.)
  • Strong computer skills and proficiency in Excel and PowerPoint
  • Tia Portal, Studio 5000, Eplan

Hardware / Domain Knowledge

  • Engaged in supporting control strategies for automation and system optimization.
  • Technical documentation (drawings, specifications, etc.)
  • Good knowledge of project management and engineering techniques, processes and tools, including project planning tools
  • Knowledge of Machine Directive and other industrial equipment safety rules

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