Material Requirement Planning

2 days ago

Kirloskarvadi Sangli Satara, India Kirloskar Brothers Limited Full time ₹ 5,00,000 - ₹ 15,00,000 per year

Summary / Purpose of the role

  • Plan preparation & execution which includes Handling of SAP, Making monthly/Week-wise production plan considering customer requirement, product mix & production Optimization.
  • Co-Ordination with Foundry, Production & Purchase for material planning and pump assembly
  • Inventory management Synchronization within all agency, monitoring SAP Reorder levels, making liquidation proposal plan
  • Scheduling of Orders
  • Procurement agency (make or Buy), Lead times, Capacity etc.
  • Monitoring MIS like- plan vs actual, material availability, inventory, Ready pumps, Released for assembly pumps, overdue orders etc.

Key Responsibilities

  • Study of Pending Order Board for SMPD DBxe pumps division (DBXE , DBXE-SS , MF, SHM, KWLC,KFL,UNI, EURO,DB –large ,INIL)
  • Order scheduling in SAP. Scheduling of clubbed orders as per latest delivery lead time
  • Finalization of Monthly/Weekly Production and purchase plan
  • Preparation of detail Bill of material plan. (DBXE plan and MF-SHM plan)
  • Co-coordinating with Foundry, KIT and production for targets achievement
  • Preparation of Master production schedule and monitor, review and take corrective action for any shortfall during execution of project
  • Preparing of Various MIS reports. Like Plan vs Actual, Material availability, Overdue for DBXE Pump division
  • Preparation of Foundry balancing report for SMPD weekly
  • Anticipating upcoming bottlenecks in total manufacturing chain and action to resolve the same.
  • Coordinating with Mega store for receipt of kits to division for orders released, for making stocks of components at AFU location, resolving system related queries from planning perspective
  • Supporting purchase team for R3 clearance along with Foundry team and getting stock of R3 components done at Mega store
  • Following up for rejection components in Manufacturing division for replacement castings with foundry or bought out components with purchase.
  • Pump delivery period against enquiry. Informing sector about dynamic RLT as per orders on hand
  • Creating PO to SO for KPML components
  • Coordinating with Foundry for KPML requirement castings
  • Agency /Procurement changes as per approval (Make or Buy)
  • SAP BOM changes effects (MRP run after ECN and informing respective agencies of the change)
  • Resolving daily SAP related issues from Divisions Viz. Production version, free stock, wrong location, M Level creation, credit note release back date etc.
  • Planned to Purchase order for outsource machining case to case basis.
  • Attending Short delivery and commitments and give priorities for pumps as per customer needs
  • Inventory analysis.
  • Deciding Min/Max levels and Stock planning for fast runner components based on past data analysis and revalidation on quarterly or half yearly basis
  • Product lead time optimization
  • Working on Office TPM project – OTIF improvement of DBXE pumps. Monthly presentation and updates to TPM coordinator and reviewing progress through project
  • Coordinating with purchase for new vendor development, with material development of components (mainly for Pump casing & Impeller)
  • New product development /New initiative drive – Presently working on DBXE-SS , INIL series
  • Working on Material Master Data Management project along with IT team.
  • Process pumps pending impeller diameter communication to Design and confirmation to Manufacturing
  • Connecting excess inventory viz. pumps, mechanical seals, casing covers to live orders and liquidating it.

  • Deputy Production Planning Manager

    2 weeks ago

    Kirloskarvadi, Kolhapur, Sangli, India Kirloskar Brothers Limited Full time ₹ 8,00,000 - ₹ 12,00,000 per year

    Role & responsibilities1.Ensuring efficient production processes, optimizing resource use, and meeting customer demand while maintaining quality standards.2.To prepare the Monthly operating plan based on CDD, and customer urgency and three months rolling plan.3.Ensuring that production plans are aligned with capacity, demand, and available resources...

  • Deputy Quality Manager

    2 weeks ago

    Kirloskarvadi, Sangli, Satara, India Kirloskar Brothers Limited Full time ₹ 9,00,000 - ₹ 12,00,000 per year

    Role & responsibilitiesStudy and preparation of QAP and Test procedures as per tender specification and get approval of customer as per requirement. Circulation to all concernCarrying out failure analysisStudy and suggest Heat Treatment cycles for Materials of development orders.Plan and complete all the inspection activities of project order in line with...

  • Assistant Quality Manager

    2 days ago

    Kirloskarvadi, Sangli, Satara, India Kirloskar Brothers Limited Full time ₹ 40,00,000 - ₹ 80,00,000 per year

    Summary / Purpose of the roleSupport for Pre-dispatch Quality by fulfilling SAP processing / Approved QAP & MOP/AOP details requirement.Ensure defect free supply to customer by maintaining quality check processes at Composite Painting & Packing.Maintain Quality requirements for Export /Europe & Critical orders.Customer satisfaction.Key...

  • Manager - Foundry Operation

    2 days ago

    Kirloskarvadi, Sangli, India Kirloskar Brothers Limited Full time ₹ 15,00,000 - ₹ 25,00,000 per year

    Role & responsibilitiesTo supervise and manage Melting and pouring activity of Replicast shop in shifts to meet foundry Plan vs actual adherence and quality expectations.Improve casting Quality & Productivity by reducing rework and rejectionYield improvement projectsResponsible for steel material and special metal heat pouringTo reduce rejection and rework...

  • Lead Materials Scientist

    4 days ago

    Sangli, Maharashtra, India Prayanam Industries Full time ₹ 20,00,000 - ₹ 25,00,000 per year

    A. Role Overview:Prayanam Industries Private Limited, an aerospace and defence company seeks a Lead Materials Scientist/Engineer to design, development, and perform qualification tests of advanced composite materials. The position involves end-to-end R&D lifecycle from material formulation to prototyping, testing, and technology transition to production. The...

  • Executive N

    2 weeks ago

    Satara, India Asian Paints Full time

    Location: Satara, MH, IN - Areas of Work: Supply Chain - Job Id: 12903 **External Job Description**: Material In warding: Performing physical material Inwarding through EWM (SAP) as per Asian Paints Quality System. Coordination with Purchase, Planning & Security team to ensure all systemic requirements are adhered to prior to unloading of...

  • Planning Engineer

    1 week ago

    Satara, Maharashtra, India Cyclo Transmissions Ltd Full time ₹ 2,40,000 - ₹ 4,80,000 per year

    Production Scheduling: Develop and maintain daily, weekly, and monthly production plans based on customer orders, inventory levels, and machine availability.Material Planning: Coordinate with procurement and stores to ensure timely availability of raw materials, castings, and bought-out components.Routing & BOM Management: Validate and update routing and...

  • Executive N

    1 week ago

    Satara, India Asian Paints Full time

    Location: Satara, MH, IN - Areas of Work: Supply Chain - Job Id: 13117 Material In warding: Performing physical material Inwarding through EWM (SAP) as per Asian Paints Quality System. Coordination with Purchase, Planning & Security team to ensure all systemic requirements are adhered to prior to unloading of materials. Turn Around Time,...

  • Materials Management Coordinator

    2 weeks ago

    Satara, India JoshiJampala Engineering Full time

    About the Company At JoshiJampala Engineering Pvt. Ltd. we are committed to providing exceptional products and services exceeding our client’s expectations. Our team of experts is dedicated to delivering customized solutions that meet even the most challenging requirements like high temperature, corrosive gasses, dusty medium, toxic gases, etc. We leverage...

  • Project Planning Engineer

    2 weeks ago

    Satara, Maharashtra, India Kay Bouvet Engineering Full time ₹ 25,70,000 - ₹ 84,00,000 per year

    Job Profile: Project & Planning Engineer / ManagerJob Location: Satara- MaharashtraDesired experience: 5 to 10 YearsCourse Specialization: BE/B.Tech- MechanicalProbation/Training Period: 6 MonthsSalary: Upto INR 8.4 LPABond: 3 Years (Monetary penalty clause in case of unjustified resignation before end of bond period)Date of Joining: ImmediateJob...