Material Requirement Planning

1 day ago

Kirloskarvadi Sangli Satara, India Kirloskar Brothers Limited Full time ₹ 5,00,000 - ₹ 15,00,000 per year

Summary / Purpose of the role

  • Plan preparation & execution which includes Handling of SAP, Making monthly/Week-wise production plan considering customer requirement, product mix & production Optimization.
  • Co-Ordination with Foundry, Production & Purchase for material planning and pump assembly
  • Inventory management Synchronization within all agency, monitoring SAP Reorder levels, making liquidation proposal plan
  • Scheduling of Orders
  • Procurement agency (make or Buy), Lead times, Capacity etc.
  • Monitoring MIS like- plan vs actual, material availability, inventory, Ready pumps, Released for assembly pumps, overdue orders etc.

Key Responsibilities

  • Study of Pending Order Board for SMPD DBxe pumps division (DBXE , DBXE-SS , MF, SHM, KWLC,KFL,UNI, EURO,DB –large ,INIL)
  • Order scheduling in SAP. Scheduling of clubbed orders as per latest delivery lead time
  • Finalization of Monthly/Weekly Production and purchase plan
  • Preparation of detail Bill of material plan. (DBXE plan and MF-SHM plan)
  • Co-coordinating with Foundry, KIT and production for targets achievement
  • Preparation of Master production schedule and monitor, review and take corrective action for any shortfall during execution of project
  • Preparing of Various MIS reports. Like Plan vs Actual, Material availability, Overdue for DBXE Pump division
  • Preparation of Foundry balancing report for SMPD weekly
  • Anticipating upcoming bottlenecks in total manufacturing chain and action to resolve the same.
  • Coordinating with Mega store for receipt of kits to division for orders released, for making stocks of components at AFU location, resolving system related queries from planning perspective
  • Supporting purchase team for R3 clearance along with Foundry team and getting stock of R3 components done at Mega store
  • Following up for rejection components in Manufacturing division for replacement castings with foundry or bought out components with purchase.
  • Pump delivery period against enquiry. Informing sector about dynamic RLT as per orders on hand
  • Creating PO to SO for KPML components
  • Coordinating with Foundry for KPML requirement castings
  • Agency /Procurement changes as per approval (Make or Buy)
  • SAP BOM changes effects (MRP run after ECN and informing respective agencies of the change)
  • Resolving daily SAP related issues from Divisions Viz. Production version, free stock, wrong location, M Level creation, credit note release back date etc.
  • Planned to Purchase order for outsource machining case to case basis.
  • Attending Short delivery and commitments and give priorities for pumps as per customer needs
  • Inventory analysis.
  • Deciding Min/Max levels and Stock planning for fast runner components based on past data analysis and revalidation on quarterly or half yearly basis
  • Product lead time optimization
  • Working on Office TPM project – OTIF improvement of DBXE pumps. Monthly presentation and updates to TPM coordinator and reviewing progress through project
  • Coordinating with purchase for new vendor development, with material development of components (mainly for Pump casing & Impeller)
  • New product development /New initiative drive – Presently working on DBXE-SS , INIL series
  • Working on Material Master Data Management project along with IT team.
  • Process pumps pending impeller diameter communication to Design and confirmation to Manufacturing
  • Connecting excess inventory viz. pumps, mechanical seals, casing covers to live orders and liquidating it.

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