Design Engineer – Body-in-White

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This role sits within ABB's Robotics business, a leading global robotics company. We're entering an exciting new chapter as we've announced the plan for SoftBank Group to acquire ABB Robotics. SoftBank is a globally recognized technology group and investor/operator focused on AI, robotics, and next-generation computing. By joining us now, you'll be part of a pioneering team shaping the future of robotics—working alongside world-class experts in a fast-moving, innovation-driven environment.

This Position reports to:

DESIGN LEAD

Your role and responsibilities

In this role, we are seeking dynamic and experienced Design Engineer to join our BIW Automation team. The ideal candidate will have hands-on experience in designing robotic systems for automotive BIW applications and will contribute to the development, integration, and commissioning of automation solutions.

The work model for the role is: #Li_onsite

This role is contributing to the Robotics & Discrete Automation in Pune, India.

You will be mainly accountable for:

• Design robotic automation systems for BIW processes including spot welding, arc welding, riveting, and material handling; develop robotic cells, EOAT (End-of-Arm Tooling), fixtures, and safety systems.
• Create 3D models, 2D drawings, and documentation using CAD tools such as CATIA V5/V6, NX, or SolidWorks.
• Collaborate with simulation, controls, and manufacturing teams to ensure design feasibility, integration, and compliance with industry standards, safety norms, and customer specifications.
• Conduct design reviews, DFMEAs, and risk assessments; interface with customers to understand technical requirements and present design concepts.
• Support installation and commissioning teams during build, integration, and ramp-up phases; coordinate with vendors and suppliers for design, manufacturing, and bought-out components; manage design schedules, resource allocation, and customer approvals.

Qualifications for the role

• Bachelor's or Master's degree in Mechanical or Automotive Engineering.
• 6–8 years of experience in BIW robotic automation design, including fixture and tooling development.
• Strong proficiency in CAD software such as CATIA V5/V6, NX, or SolidWorks.
• Solid understanding of GD&T, tolerance stack-up analysis, and manufacturing processes.
• Experience with digital manufacturing tools (e.g., Process Simulate, RobCAD) is an added advantage.
• Proven expertise in designing BIW fixtures (spot-welding jigs, arc welding fixtures, roller hemming fixtures) and conducting concept design, weld studies, gun placement, layout, and cycle time analysis.
• Familiarity with Industry 4.0 practices and global automotive OEM standards.
• Excellent communication, project coordination skills, and willingness to travel for project execution and customer support.

More about us

ABB Robotics & Discrete Automation Business area provides robotics, and machine and factory automation including products, software, solutions and services. Revenues are generated both from direct sales to end users as well as from indirect sales mainly through system integrators and machine builders.

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