Maintenance Manager

1 day ago

Ahmedabad Bharuch Surat, India ETERNITY QUESTS LLP Full time ₹ 20,00,000 - ₹ 25,00,000 per year
  • Department/Unit: Maintenance
  • Reporting To: Head of Maintenance
  • Direct Reports: Electrical Supervisors, Instrument Technicians, Electricians

Job Purpose/Summary:

  • To lead and manage all electrical and instrumentation maintenance activities across the entire
  • copper manufacturing plant, ensuring the reliability, availability, and optimal performance of all electrical systems,
  • control systems, and instrumentation through effective planning, execution, and continuous improvement.

Key Responsibilities & Duties:

  • Maintenance Strategy: Develop, implement, and optimize electrical and instrumentation preventive,
  • predictive, and corrective maintenance programs.
  • Team Leadership: Lead, train, and manage a team of electrical supervisors, engineers, and instrument
  • technicians. Foster a culture of safety, efficiency, and continuous improvement.
  • Troubleshooting & Repair: Oversee complex E&I repairs, root cause analysis of failures in electrical panels,
  • motors, VFDs, PLC/DCS systems, and field instruments.
  • Control System Management: Ensure the proper functioning and calibration of all process control instruments
  • (e.g., sensors, transmitters, control valves) and automation systems (DCS, PLC, SCADA).
  • Resource Management: Manage spare parts inventory for E&I components, ensure timely procurement, and optimize stock levels.
  • Budget Management: Control the E&I maintenance budget, track expenses, and identify cost-saving opportunities.
  • Safety Compliance: Ensure all E&I maintenance activities comply with stringent electrical safety regulations, LOTO procedures, and industry best practices.
  • Contractor Management: Oversee and manage external contractors for specialized E&I services or system upgrades.
  • Performance Monitoring: Establish and monitor KPIs for E&I reliability, downtime, and maintenance costs.

Prepare performance reports.

  • Continuous Improvement: Implement strategies to improve E&I asset performance and reduce recurring failures.
  • Coordination: Collaborate closely with Operations, Mechanical Maintenance, and Process Control teams for integrated maintenance planning and execution.

Key Performance Indicators (KPIs):

  • E&I Equipment Downtime (%)
  • Mean Time Between Failures (MTBF)
  • Mean Time To Repair (MTTR)
  • Preventive Maintenance Compliance (%)
  • Calibration Compliance (%)
  • Maintenance Backlog (E&I)
  • Safety Incidents during E&I Work

Required Qualifications:

  • Bachelor's degree in Electrical Engineering, Instrumentation Engineering, or Electronics Engineering.

Required Experience:

  • 12+ years of progressive experience in electrical and instrumentation maintenance in a heavy process industry.
  • At least 5 years in a managerial or senior supervisory role.
  • Strong experience with high-voltage systems, motors, VFDs, PLC/DCS programming, and field instrumentation.

Required Skills:

  • Expertise in industrial electrical systems, automation, and instrumentation.
  • Proficiency in CMMS/EAM systems.
  • Strong knowledge of various maintenance strategies (PM, PdM, RCM).
  • Excellent leadership, troubleshooting, and problem-solving skills.
  • Ability to read and interpret electrical schematics, P&IDs, and control logic.
  • Solid understanding of electrical safety standards and hazardous area classifications.

Locations - Ahmedabad,Bharuch,Surat,Pune

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