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Supplier Quality Engineer

2 weeks ago

Bengaluru, Karnataka, India Cummins Full time US$ 90,000 - US$ 1,20,000 per year

Key Responsibilities:

  • Build Relationships: Develop strong relationships with external suppliers, customers, and internal stakeholders such as Purchasing, Manufacturing, and Engineering.
  • Supplier Selection: Support the cross-functional supplier selection process for components.
  • Process Validation: Collaborate with external suppliers to ensure manufacturing processes conform to engineering standards and customer requirements.
  • Quality Planning: Apply Advanced Product Quality Planning (APQP) processes, Automotive Industry Action Group (AIAG) tools, and Cummins specialty tools to develop zero defect components.
  • Continuous Improvement: Contribute to product and process improvement projects using methodologies like lean and six-sigma.
  • Supplier Audits: Conduct audits to mitigate risks, ensure readiness, and improve performance.
  • Quality Improvement: Support quality improvement plans to enhance supplier performance.
  • Problem Resolution: Lead root cause analysis, develop corrective actions, and verify their effectiveness.

External Qualifications and Competencies

Qualifications:

  • Education: College, university, or equivalent degree in Engineering or a related technical or scientific subject.
  • Licensing: May require licensing for compliance with export controls or sanctions regulations.

Competencies:

  • Communication: Develop and deliver multi-mode communications that convey a clear understanding of different audiences' needs.
  • Customer Focus: Build strong customer relationships and deliver customer-centric solutions.
  • Auditing: Apply auditing skills and Quality Management Systems knowledge to appraise manufacturing processes.
  • Technical Interpretation: Apply Geometric Dimensioning and Tolerancing principles and Engineering Standards to interpret technical requirements.
  • Process Design: Design manufacturing processes that consistently meet technical and customer requirements.
  • Process Validation: Use core Automotive tools (DFMEA, PFMEA, Control Plan, SPC, MSA, Source Release, PPAP) to validate manufacturing processes.
  • Measurement Design: Design measurement systems that meet industry and customer requirements.
  • Problem Solving: Use systematic analysis processes and industry methodologies to solve problems and mentor others.
  • Quality Influence: Engage stakeholders, drive constructive conflict, and influence outcomes to ensure balanced decisions.
  • Quality Standards: Apply knowledge of ISO9001:2015 and IATF16949 to develop procedures and processes.
  • Statistical Foundations: Use statistical tools to influence decision-making and drive improvement actions.
  • Supplier Improvement: Develop and execute quality improvement strategies to enhance supplier performance.
  • Project Planning: Apply APQP skills to develop and execute quality plans for external suppliers.
  • Value Differences: Recognize the value of different perspectives and cultures.

Additional Responsibilities Unique to this Position

Skills and Experience:

  • Work Environment: Ability to work from the office.
  • Hands-on Experience: Experience in Heat Treatment, Casting, and Machining.
  • Metallurgical Skills: Control of heat treating processes, furnaces, and auxiliary equipment; quench & temper of wrought steel; carburizing processes; induction hardening; steels for quenching & tempering; steel mill selection & approval.
  • Forging Skills: Technical feasibility, simulation, die design; material certifications; steel bar quality; heating practices; types of forging & application; process defects RCA & corrective actions; machinability hardness, mechanical & chemical composition; defects.
  • Machining Skills: Understand part design; determine material (tools, inserts, coolant); machining features; machining methods; setups & tool changes; sequence of operations; tolerance and surface finish requirements; tool and machine limitations.
  • Self-Motivation: Ability to take ownership and drive actions at the supplier end.
  • Coordination: Close coordination with regional plants (NA, SA, Europe).
  • Team Player: Ability to work effectively in a team environment.
  • Experience: Preferably, a minimum of 3 years in a Manufacturing or Engineering role in the automotive industry or a similarly regulated industry.