FLO Process

Location - Renukoot, U.P.
Designation - Engineer

Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1 Production

To implement set guidelines for trouble free operation. - Analysis of critical parameter & communicating any abnormalities for immediate action in shift.

• Assisting Shift In-Charge in all process activity like Grade change, Reactor Start-up, equipment change over, changing process parameter for any change in DCS & field.
• To follow all SOPs strictly as per QMS.
• To follow preventive and predictive maintenance Schedule in coordination with Engg .
• Routine plant rounds for identification of abnormalities and taking corrective actions with information to Shift In-Charge.
• Execute and supervise Refractory / Bag fixing jobs.

KRA2 Quality Control

To implement standard practices for maintaining product quality. - Assist to maintain key process parameters as per product characteristics.

• Assisting in timely inspection of product quality at each process change to reduce off spec generation.
• Prepare, analyse Control Chart, Run Chart and find out reason of abnormality for taking corrective action during shift in order to obtain consistent quality.

KRA3 Cost Control

Optimum utilization of Resources & waste minimization to contribute in achieving cos

t effectiveness - Record Keeping of cost incurred due to reprocessing, energy loss, waste generation, break down, & other quality indicators.

KRA4 QMS

Implement all systems, Procedures & Work Instructions for maintaining ideal plant op

eration. - Understanding systems, procedures and work instructions.

• Taking part in WCM, quality circle, kaizen, 5-S activities.

KRA5 Process MIS

Preparation of shift activity, events report to help in initiating improvement measur

es. - Preparing Shift wise Production report

• Maintain shift log book for each activities in every shift
• Log sheet generation after logging the process parameter readings in DCS.
• Entering the quality parameter in register after getting from shift chemist.

KRA6 Reduction In Plant Stoppage

Reduction in Plant B/Dn. due to process upset to achieve higher productivity.

(This is critical due to inherent nature of industry.) - To safely & timely hand-over of equipments to Maintenance department for Preventive & Predictive Maintenance. & also provide safety instructions during the activity.

• To check the performance of Equipments after Maintenance.

KRA7 Energy Management -Observing compliance with Energy Policy and Departmental objectives

• Observing compliance to relevant EnMS documentation e.g. Energy Review, Improvement Management Programmes, Operational Control Procedures / Work Instructions / Departmental Operating Procedures
• Switching off equipment, machinery, lighting when not in use or during breaks
• Immediate reporting of energy losses e.g. leaks / spills / heat losses/idle running of equipments
• Optimal usage of daylight, wherever possible
• Provide suggestions on Energy Conservation – as and when possible.