Quality Engineer

1 week ago

Pune, Maharashtra, India Sl Lumax Full time US$ 80,000 - US$ 1,20,000 per year

Role & responsibilities

1. In-Process Inspection & Monitoring

  • Conduct stage-wise inspection in Assembly Shop, Paint Shop, and Injection Moulding
  • Verify torque settings, gap & flush, fit & finish,Critical parameters during assembly.
  • Monitor critical-to-quality (CTQ) and critical-to-process (CTP) characteristics as per control plan.
  • Ensure use of calibrated gauges, fixtures, and measuring equipment.
  • Conduct Layered Process Audits (LPA) at defined frequency.

2. Defect Identification & Containment

  • Identify and segregate defective components immediately.
  • Initiate Line Stop / Hold Lot in case of critical defects.
  • Maintain defect pictorial standards for operator reference.

3. Problem Solving & Corrective Action

  • Lead root cause analysis using 8D methodology,7QC tools for in-process rejections.
  • Implement Poka-Yoke (error-proofing) to prevent recurrence.
  • Monitor CAPA implementation status and effectiveness.
  • Support QSB (QUALITY SYSTEM BASIC) meetings for urgent issues.

4. Process Control & Compliance

  • Validate process parameters and adherence to Standard Operating Procedures (SOPs).
  • Support first-off / last-off inspection at shift & Spec changeover.
  • Conduct process capability studies (Cp, Cpk) for critical dimensions.
  • Ensure compliance with IATF standards and Hyundai-specific audit requirements.

5. Data Analysis & Reporting

  • Maintain daily defect trend charts and Pareto analysis.
  • Report Top 5 defects and track improvement progress.
  • Share First Time Through (FTT) and PPM data with production.
  • Prepare daily quality dashboard for management review.

6. Customer Interface & Audit Readiness

  • Support customer visits, audits, and GQRS evaluations.
  • Maintain readiness for process audits and layered audits.
  • Provide defect case studies for customer quality feedback sessions.

7. Training & Operator Engagement

  • Conduct daily quality toolbox talks for operators and inspectors.
  • Train shopfloor teams on defect identification criteria and visual standards.
  • Promote zero defect mindset through regular quality awareness campaigns.

Preferred candidate profile

  • Hands-on experience in INPROCESS, SUPPLIER & CUSTOMER quality checks.
  • Strong knowledge of 7 QC Tools, SPC, MSA, FMEA.
  • Understanding of Hyundai-specific systems like CQI, GQRS, DRBTR (Design Review Based on Test Results).
  • Proficiency in reading engineering drawings and GD&T.
  • Strong problem-solving and team coordination skills

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