Structures Analysis Engineer

6 days ago

Mumbai Metropolitan Region, India Defy Aerospace Full time ₹ 6,00,000 - ₹ 18,00,000 per year

About us:

We are developing 
next-generation UAV platforms
 that combine advanced composites, metallic structures, and rigorous analysis to deliver safe, lightweight, and high-performance airframes. As part of our engineering team, you will take ownership of 
structural analysis and stress evaluation
 across airframe and subsystem designs.

Key responsibilities:

  • Perform 
    structural analysis and stress calculations
     for airframes, subsystems, and components.
  • Carry out 
    FEA simulations
     (linear, non-linear, buckling, fatigue, vibration).
  • Define 
    load cases and boundary conditions
     in coordination with aerodynamics, propulsion, and design teams.
  • Analyse 
    composite and metallic structures
     (sandwich panels, bonded joints, machined parts).
  • Evaluate 
    static strength, fatigue life, and damage tolerance
     performance.
  • Support 
    coupon, sub-component, and full-scale structural tests
    ; correlate analysis with results.
  • Generate 
    stress reports, material allowables, and compliance documents
     for gated reviews (PDR, CDR, TRR).
  • Review design changes and provide structural approval from a stress perspective.
  • Ensure designs comply with 
    aerospace safety and certification standards
    .
  • Maintain 
    documentation and data discipline
    , ensuring traceability of all analysis inputs and outputs.

Qualification required:

  • Bachelor's/Master's in Aerospace, Mechanical, or Structural Engineering.
  • 5–10 years
     of experience in stress analysis for aircraft or aerospace structures.
  • Strong proficiency in 
    FEA tools (ANSYS, NASTRAN, Abaqus, HyperMesh)
    .
  • Experience with 
    composite and metallic materials
     (design allowables, testing).
  • Familiarity with 
    hand-calculation methods
     (beam theory, panel buckling, joints).
  • Experience supporting 
    test correlation and validation
    .
  • Proven documentation discipline for stress reports, BoMs, and gated reviews (PDR, CDR, TRR).

Great if you have:

  • Process-driven mindset with attention to 
    safety margins and reliability
    .
  • Hands-on in both 
    simulation and experimental validation
    .
  • Strong 
    documentation and data discipline
     — treating every analysis as a controlled artefact.
  • Comfortable in a 
    startup-style aerospace R&D environment
    .

Location:
 Mumbai

Experience:
 5–10 years

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