Executive - PPC / Quality ( TDS ) - CTC
2 weeks ago
Department: CTC (Continuously Transposed Conductors)
Reporting To: Quality Manager
Job PurposeTo manage production planning & control (PPC) activities while ensuring strict compliance with Technical Control (TC) and Technical Delivery Standards (TDS) in the CTC department, enabling timely delivery of defect-free products as per customer requirements.
Key Responsibilities
1. Production Planning & Control (PPC):
- Prepare and monitor daily/weekly/monthly production plans for the CTC department based on customer orders, machine capacity, and raw material availability.
- Coordinate with purchase, stores, and production teams to ensure timely material availability.
- Track WIP (Work-In-Progress) across all stages slitting, paper covering, transposition, curing, finishing, and dispatch.
- Identify production bottlenecks and initiate corrective actions to achieve optimum capacity utilization.
- Monitor and report actual vs. planned production, delays, and corrective measures.
- Support management in order scheduling and delivery commitments.
2. Quality Technical Control (TC):
- Ensure adherence to technical parameters at every stage of CTC manufacturing.
- Conduct and verify in-process quality checks (slitting, insulation, transposition, curing, wrapping, dimension control, etc.).
- Maintain and verify equipment calibration records, quality inspection records, and process logs.
- Support in reducing rejections, rework, and deviations by identifying root causes and implementing corrective actions.
- Collaborate with R&D / process engineering for process improvements.
3. Quality Technical Delivery Standards (TDS):
- Ensure all customer orders are executed strictly as per approved TDS and technical drawings.
- Prepare, maintain, and update TDS-related documents and quality inspection plans.
- Ensure finished CTC products meet IEC / IS / ASTM / EN standards and customer specifications.
- Coordinate with third-party inspection agencies / customer representatives for product testing and approvals.
- Prepare and provide test certificates (TC) and compliance documents with dispatches.
- Maintain traceability of raw materials, process records, and test reports for all dispatched products.
Key Skills & Competencies
- Strong knowledge of copper & aluminium CTC manufacturing processes.
- Understanding of PPC practices, capacity planning, and ERP systems.
- Knowledge of quality standards (ISO 9001, ISO 14001, ISO and electrical conductor testing.
- Ability to read & interpret technical drawings, TDS documents, and customer specifications.
- Good problem-solving, analytical, and documentation skills.
- Strong coordination and communication abilities.
- Proficiency in MS Excel, Word, and ERP/MIS reporting.
Qualifications & Experience
- Diploma / B.E. / B.Tech. in Mechanical / Electrical / Industrial Engineering.
- 4-6 years of relevant experience in PPC / Quality (TC & TDS) in CTC, winding wire, or conductor manufacturing industry.
Key Performance Indicators (KPIs):
- On-time delivery vs. production schedule adherence.
- Conformance to TC & TDS requirements (zero customer complaints).
- Reduction in in-process and final stage rejections.
- Capacity utilization and productivity improvement.
- Accuracy and timeliness of reports, test certificates, and documentation.
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