Manufacturing Engineering

• Projection, evaluation, specification, and acquisition of new or replacement machine tools.
• Provides engineering consultation on manufacturing processes, possible tooling and gaging requirements, and cost/delivery analysis.
• Work primarily on fixtures for assembly, pressing, work holding, special tools used in machining and assembly.
• Develop and implement cost reduction programs consistent with Lean Manufacturing principals.
• Provide estimate for the number of hours to design, process, and manufacture and inspect tooling components to support all facets of final product delivery.
• Uses computerized design and computer aided engineering tools to perform job requirements.
• Proficient on materials used in the manufacturing of Tools used in Engine Assembly (Ex: Jigs & Fixtures).
• Proficient in manufacturing process of Jigs & Fixtures (Ex: Assembly, Machining, Fabrication, Welding etc.).
• Analyze tooling failures and evaluate tool characteristics and requirements.
• Plan Factory layouts for effective utilization of space due to rearrangement, new processes, or expansion.
• Determining the need for modern facilities; assembly planning.
• Develop and implement assembly processes in line with CPPD (Concurrent Process and Product Development) and NPI design changes, etc.
• Transition new products from engineering to manufacturing.
• Engaging in creative problem solving to address operational issues including ergonomic/ safety, efficiency improvements, process bottlenecks, quality concerns.
• Manage projects to ensure efficient and cost-effective systems and processes to produce quality products.
• Providing the application, procurement, processing, installation, and capability for new equipment.
• Providing manufacturing technical support in process control and internal certification.
• Coordinating the purchase and application of machine tools, controls and related equipment to ensure the latest technology is being used to increase efficiency and economy of operations.
• Develop new production methods using lean engineering fundamentals.
• Improve space utilization in the shop floor.
• Develop APQP process documentation (assembly procedures, test procedures, BOMs, process flows, and process FMEAs) in conjunction with cross functional team.
• Develop and implement assembly processes in line with Caterpillar standard processes.

• Bachelor's Degree in Mechanical Engineering.
• 6 to 10 years in manufacturing engineering; including NPI experience.
• Experience in Tool Design. Designing of Jigs & Fixtures, Gauges etc.
• Experience in CREO and AutoCAD.
• Proven experience prioritizing and managing multiple responsibilities.
• Proven leadership skills with written and verbal communication skills to work internally and externally at all levels of an organization.
• Excellent interpersonal skills with the ability to collaborate well and work both independently and collaboratively in teams.
• Proficient with data collection, data analysis, root cause analysis and use of metrics.
• Experience with SAP ERP software and Manufacturing Execution Systems (MES) is a plus.
• Advanced Microsoft Office Skills, Teamcenter & Virtual Build skills.
• Knowledge of mechanical and electrical manufacturing processing, including assembly and testing.
• Experience in engine assembly processes is a plus.
• Launch experience of Automotive or Engine Assembly.
• Experience in Leak Test & Torque Tools.

• Post Diploma in Tool Design.
• Experience in complex work environments, including (but not limited to robotics, automation, special purpose machines, material handling and assembly equipment's).
• Well versed in Lean Manufacturing & Continuous Improvement principles & techniques.
• Thorough knowledge of manufacturing concepts with emphasis in engine assembly, engine testing and paint processes.
• Experience in Internet of Things (IOT) and Industry 4.0 concepts is preferred.

Caterpillar