Npd Engineer

4 days ago

Railway Gate Doddaballapura Bengaluru, India Aalpha Systems And Engineering Private Limited Full time ₹ 6,00,000 - ₹ 12,00,000 per year

Job Title: New Product Development (NPD) Engineer – Stamping Unit

Location: Doddaballapura, Karnataka

Department: Engineering / Production

Reporting To: NPD Technical Manager

Role Summary

The NPD Engineer will lead and coordinate the development and industrialization of new stamped components, ensuring alignment with customer requirements, production capabilities, and quality standards. This role demands hands-on technical expertise, proactive planning, and strong collaboration across departments to ensure smooth product launches and timely delivery.

Key Responsibilities

Product Development & Industrialization

  • Evaluate customer drawings and specifications for manufacturability
  • Develop process flow, tooling concepts, and control plans for new parts
  • Develop and Coordinate with toolmakers and vendors for die development and trials
  • Conduct feasibility studies and risk assessments for new components

Project Planning & Execution

  • Prepare and track NPD timelines, milestones, and resource requirements
  • Align internal departments (production, quality, procurement) for launch readiness
  • Monitor progress against APQP and PPAP deliverables

Documentation & Compliance

  • Prepare and maintain ISO/IATF-compliant documentation (DFMEA, PFMEA, Control Plans, etc.)
  • Ensure all NPD activities meet internal and customer-specific quality standards
  • Support audits and customer visits with relevant technical documentation

Trials & Validation

  • Plan and execute die trials, pilot runs, and capability studies
  • Analyze trial results and implement corrective actions
  • Validate product and process performance before handover to production

Cross-Functional Coordination

  • Liaise with design, production, quality, and procurement teams
  • Support vendor development and technical clarifications
  • Ensure smooth transition from development to mass production

Key Performance Indicators (KPIs)

  • On-time completion of NPD milestones
  • First-time-right trial success rate
  • PPAP approval cycle time
  • Rework/rejection rate during pilot runs
  • Customer satisfaction on new product launches

Qualifications & Skills

  • Bachelor's degree in Mechanical/Production Engineering
  • 3–5 years of experience in stamping or sheet metal NPD
  • Strong understanding of die design, press operations, and material behavior
  • Familiarity with APQP, PPAP, FMEA, and GD&T
  • Proficient in CAD tools and MS Office
  • Excellent communication and project management skills

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