Coil Shop Supervisor
5 days ago
Position for stator coil / bar production supervisor.
- Have a working experience in insulation manufacturing industry like transformer manufacturing, motor manufacturing, cable manufacturing industry.
- Knowledge of thermal power plant components like generators armature winding & field winding.
- Working experience of production in supercritical range generator manufacturing plant is added advantage.
- Production experience of manufacturing of stator coils / stator bars for thermal generator.
- Knowledge of SAP & reduction in loss hours from production process.
- Have a stator bar manufacturing process knowledge like.
- Roebeling process & its requirement in thermal coil designs
- Forming process
- Interstrand testing & repairing
- Header assembly & header brazing process using induction method.
- Taping machine usage specially from Micamation.
- Vacuum oven process for stator bars.
- Vacuum pre impregnation process for stator bars.
- Polymerization of stator bars.
- Geometry checking of stator bars.
- Have a good experience in working with insulation like mica tape, epoxy resin semi conductive tapes & insulation materials.
- Understand the purpose of insulation system
- Have an experience of electrical testing like tan delta measurement, high voltage testing of insulation system.
- Handle shift activities including planning & execution of work.
- Report shift efficiency in SAP.
- Have working experience with unionist workmen & taking output from them.
- Knowledge of ISO9001, 50001, 45000, 14001 standards.
- Able to study drawings & guide workmen to execute jobs based on drawing inputs.
- Electrical machines knowledge for minor troubleshooting & maintenance work.
- Understand importance of 5S, Safety at workplace & Kaizen for continuous improvements.
- Responsible for day-to-day assembly and production operations on the shop floor.
- To Ensure that production targets are met efficiently, safely, and in compliance with quality standards.
- Supervise and coordinate assembly/production line activities and personnel.
- Assign tasks and monitor performance to ensure production goals are achieved.
- Ensure adherence to safety regulations and company policies.
- Monitor quality of assembled components/products and take corrective actions as needed.
- Maintain production schedules and ensure timely completion of work orders.
- Track and report daily production metrics and downtime.
- Implement and support 5S or other process improvement initiatives
- Knowledge of electrical insulation materials and electrical winding techniques (transformers, motors, coils) is an advantage.
- Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
- Proficiency with MS Office and ERP/MRP systems.
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