Job Description: Engineer II – Avionics System Integration

7 days ago


Mumbai, Maharashtra, India FLASH FORGE PVT LTD - Flowline Steamgen Division Full time ₹ 10,00,000 - ₹ 30,00,000 per year

Job Description: Engineer II – Avionics System Integration

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We are seeking an Engineer II – Avionics System Integration to independently design, integrate, and validate the avionics stack of our UAV platforms.

Key Responsibilities

System Architecture

o

Define and own the avionics system architecture, including flight controller, GPS/IMU, telemetry, RF links, and power distribution.

Component Selection

o

Select avionics components (Pixhawk-class or custom FC, dual GPS with RTK, low-drift IMUs, telemetry radios, ESCs) compliant with defence requirements.

Integration

o

Design wiring harnesses with EMI/EMC segregation (HV, LV, and signal).

o

Implement redundancy strategies (dual GPS, dual IMU, link failover).

o

Map avionics placement in CAD with vibration isolation and thermal clearance.

Power Management

o

Define the avionics power budget and voltage regulation strategy.

o

Ensure safe interfaces between avionics, propulsion, and payload systems.

Validation & Testing

o

Develop and execute bench and HIL testing protocols.

o

Validate avionics performance through EMI/EMC testing, ground integration, and flight trials.

Documentation

o

Generate wiring diagrams, ICDs (Interface Control Documents), and avionics configuration manuals.

o

Maintain version control and configuration traceability.

Compliance

o

Ensure avionics meet aerospace safety, cyber-security, and defence compliance standards (e.g., MIL-STD, DO-160).

Collaboration

o

Work closely with structural, aero, and propulsion engineers to achieve seamless integration.

o

Liaise with suppliers for procurement, qualification, and troubleshooting.

Qualifications

Bachelor's/Master's in Avionics, Electronics, Electrical, or Aerospace Engineering.

6–10 years of hands-on avionics integration experience in UAVs, aircraft, or defence systems.

Proven expertise in:

o

Flight control systems (PX4, Ardupilot, or custom stacks).

o

RTK GNSS, INS/IMUs, telemetry radios, RF datalinks.

o

Wiring harness design, EMI/EMC mitigation, redundancy planning, and power management.

Strong hands-on experience with bench/HIL setups, troubleshooting, and field integration for flight tests.

Familiarity with aerospace gated processes (PDR, CDR, TRR) and documentation standards.

Software & Tool Proficiency

CAD/Electrical Design: CATIA V5 / 3DEXPERIENCE, SolidWorks Electrical, AutoCAD Electrical (for harness and placement).

Flight Control & Simulation: QGroundControl, Mission Planner, PX4/Ardupilot SITL, Gazebo, AirSim, MATLAB/Simulink.

Test & Analysis: LabVIEW, MATLAB, Python for log analysis; familiarity with oscilloscopes, spectrum analyzers, and CAN analyzers.

Power Analysis: LTspice, PLECS or equivalent for power budget validation.

Preferred Background / Reference Companies

Experience at Collins Aerospace, Honeywell, VTOL Aviation India, HAL, DRDO avionics labs, TASL, UAV startups with avionics focus.

Preferred Attributes

Systems thinker with a fail-safe and redundancy mindset.

Hands-on bench-testing and troubleshooting ability.

Ability to work in fast-paced R&D with defence-level rigour.

Commitment to indigenous sourcing and eliminating Chinese-origin avionics.

Job Type: Full-time

Pay: From ₹1,000,000.00 per year

Work Location: In person



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