PF E&I

• Energy Certificate RequiredJob Purpose Supervise & coordinate execution of electrical maintenance activities in VRM sections to maximize plant availability to improve productivity at minimum maintenance cost and to keep all spare available and to coordinate power distribution system Job Context & Major Challenges Job Context: Dalla Cement Works (DCW); a flagship unit of Ultratech Cement Ltd. (UTCL), is located around 120 km from Varanasi on Varanasi – Pipari SH-5 on the southern bank of river Sone. The unit started with an old unit K4 of 0.5 MTPA of clinker. The journey of excellence with technological Up gradation resulted in two units (Line-4 & 5) with ultimate capacity of 2.0 MTPA Clinker and 0.5 MTPA cement production. The unit produces Gray Cement & Clinker. Unit has certified for Integrated Management System & upgraded to 2015 version; which has inclusion of ISO 9001, ISO 14001, ISO 50001 & OHSAS Dalla Cement Works has won several accolades at the national and international level for its Quality, Environment, Safety & Productivity. Dalla Cement is bagged with many awards. Some of them are Greentech award for best environment practices, National Safety Award by the Ministry of Labour & Employment (Govt. of India) , Three National Energy Awards i.e. First National Energy Conservation Award-2011 organized by Ministry of Power (Govt. of India) & BEE; second - Energy Efficient Unit National Award for Excellence in Energy Management-2012 organized by CII and third – Energy Excellence Award in Energy Management 2013 organized by CII

Job Challenges:To reduce Breakdowns and Motor burning for improving Plant availability. To reduce the Electrical maintenance cost and manpower cost

Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1 Exposure to VRM/HT switchgear maintenance and protection a) Study stoppages report and checklist

b) Supervise maintenance jobs

c) Coordinate for conditional monitoring

d) Develop SAP data

e) Scheduling of shutdown jobs

f) Organize material / manpower required

KRA2 Electrical protection system & relay coordination a) Prepare budget and monitor actual cost with budget

b) Take corrective action

c) Attend task force meeting

d) Study abnormality / deviations

e) Analyze problematic areas

f) Review material requirement & inventory

KRA3 System Implementation: Organize and implement ISO, EMS system in the section through involvement of people for the improvement of quality standards and productivity a) Identify and execute improvement study and kaizen

b) 5S activities. Points emerged in campaigns

c) Improvement of WCM criteria score

d) Internal customer rating improvement

e) Improvement of OEE / MTBF / MTTR

f) Update WCM activity boards

g) Create awareness in team members

h) Monitor working of pollution control equipment's

KRA4 Conversant with IER / Electricity Act a) Analyze problems, tripping's, and breakdowns

b) Identify areas requiring improvements

c) Carryout why-why analysis

d) Review drawings / specifications

e) Implement approved proposals

f) Review Technical Cell suggestions and implement