Engineer II

R&D - Mech

Navi Mumbai (On-Site)

Mid-Senior

Job Description

ideaForge is the leader in industrial and surveillance UAV manufacturing in India with more than 50% market share. The organization was established in 2007 by IIT-Bombay alumni and is based out of Navi Mumbai, Maharashtra. ideaForge co-designed India's first Surveillance quadrotor UAV, NETRA with the Defence Research & Development Organization (DRDO) and is also responsible for engineering the then world's lightest Autopilot.

ideaForge develops completely indigenous technology for Unmanned Aerial Systems (UAS). Our organization is the pioneer in the UAS segment in India and has multiple IPs to its credit. Our in-house R&D, design, manufacturing, software, services, and training operations give us the flexibility to customize products for an array of requirements. We are continually innovating and experimenting to transform our aerial platforms to offer greater performance, higher reliability, and autonomy.

At ideaForge, our principle behind everything we design, and build is creating an impact – making the world a better and safer place. With this principle as our cornerstone, we have developed UAVs with unmatched global specifications. With this philosophy, we have consistently helped Indian Defense, Paramilitary & Police forces ensure the safety of our citizens and ultimately save precious lives.

POSITION OVERVIEW: As CFD Engineer, you will play a key role in designing, analysing, and optimizing the aero-structural components and systems for our innovative drones using fluid flow analysis. The role involves collaborating with multidisciplinary teams to ensure reliability and performance of our drone products. Following are the roles and responsibilities of a CFD engineer :

o Perform comprehensive CFD simulations and analyses to evaluate and enhance the aerodynamic performance of various aircraft designs.

o Collaborate with aircraft design and engineering teams to seamlessly integrate aerodynamic solutions into the aircraft development lifecycle.

o Utilize CFD simulations to optimize aircraft components, shapes, and configurations for improved aerodynamic efficiency.

o Validate and verify CFD results by conducting comparative analysis against wind tunnel tests and real-world flight data.

o Stay current with the latest advancements in aerospace aerodynamics and CFD technologies, contributing innovative approaches to the team.

Industry Related Standard:

Awareness of relevant international industry standards related to aerospace and aerodynamics, including but not limited to:

o ASTM F3322-18: This standard provides guidelines for the design and manufacture of small unmanned aircraft systems (sUAS), including considerations for structural integrity, materials, and safety.

o MIL-HDBK-17: This handbook provides guidelines for polymer matrix composite materials, which are commonly used in lightweight drone structures. It covers topics like material properties, testing methods, and design considerations.

o ISO 14955: This standard provides guidelines for conducting static and fatigue tests on composite materials. Given that drones often use composite materials for their structures, understanding these testing procedures is vital.

o ARP4761: This aerospace recommended practice outlines the safety assessment process for civil airborne systems and equipment. While more focused on systems, it''''s relevant because drones are complex systems that integrate various components, including structures.

o FAA Part 107 Regulations: While not a traditional industry standard, FAA Part 107 regulations outline the rules for operating small, unmanned aircraft systems (drones) for commercial purposes in the United States. Understanding these regulations is crucial for designing drones that meet legal and safety requirements.

o Familiarity with worldwide standards like ISO 10209, ISO 13399, and ISO 14649 relevant to drone technology.

o Knowledge of global structural analysis standards such as Eurocode, ASCE/SEI 7, and AISC 360 adapted for drone applications.

o Proficiency in Indian standards including IS 800, IS 456, and IS 3370 adapted for drone structural design.

Skills and Qualification :

• Master''s in Mechanical Engineering, Aerospace Engineering, or a related field.
• Proficiency in CFD software such as ANSYS Fluent or similar tools.
• Knowledge of external aero, stability principles, thermal.
• Effective communication and teamwork abilities.
• Experience with CAD software for drone model preparation (SolidWorks, CATIA, etc.) is a plus.
• Experience with programming/scripting languages (Python, MATLAB) for automation and customization of drone analysis processes is a plus.

Skills

Aerodynamics

CFD modeling

Python

Stability

Matlab

Thermal Analysis