Production Engineer

2 weeks ago


Bengaluru, Karnataka, India Smiths Detection Full time ₹ 1,04,000 - ₹ 1,30,878 per year

Job Description

Final assembling & commissioning

  • Final assembling
    and commissioning activities on schedule in accordance with production/development orders (standard and customer-specific systems and components)
  • Initial commissioning of standard and customer-specific systems and components within the scope of production/development orders.
  • Perform initial start-up, check/measure electrical safety and check/measure X-ray safety in accordance with test instructions.
  • Perform software installation and configuration, setting/adjustment/programming of mechanical, pneumatic, electrical, and electronic components.
  • Installation of electronic assemblies, performance of functional checks using specified test objects and test equipment.
  • Check the detection capability of the systems/devices using real explosives and simulants. Check image data transmission (network technology).
  • Independently narrow down complex errors, develop solutions, and fix complex errors. Support service requests from the field and development changes.
  • Reporting errors to management/supervisors as well as to quality management and development.

Documentation

  • Logging of all tests in the commissioning report and in various test reports, including system-side data archiving.

Production output inspection

  • Production output inspection of standard and customer-specific systems/components. Carrying out the inspection steps specified in the inspection instructions (production output inspection checklist). Visual inspection of the systems and accessories, checking/measuring X-ray safety, checking the emergency stop function, checking the image quality.
  • Check all documents for completeness and accuracy. Record X-ray generator data in accordance with the type plate.
  • Generate/archive the (electronic) diagnostic report. If all test steps are OK, release the system/device for delivery.
  • Isolate and rectify complex faults on the systems/components to be manufactured, report the fault to management/supervisors as well as quality management and development.

Assemble mechanical and electrical components / inventory checks, stores records

  • Carry out electrical assembly work as per work standard work instruction
  • Inventory checks for B/C parts, auxiliary/operating materials, and, if necessary, reordering from specified suppliers.

Change management

  • Participation in the further development of internal departmental structural, technical, and professional processes/workflows (change management).
  • Report regularly and on request to your supervisor.
  • Informs superiors and the work group about the status/deviations in the process flow, malfunctions, problems, and submits constructive suggestions for solving any problems that arise.
  • Interfaces Management, goods receipt, goods issue, production and material planning, service, development, documentation, inventory management, purchasing, quality management, CI team, manufacturing engineering (ME), radiation protection officer
  • Participation in the Continuous Improvement Program (CI)
  • Maintaining order and cleanliness in the workplace
  • Implementation of occupational health and safety and fire safety measures
  • Implementation of quality requirements at the workplace
  • Fulfilment of daily production targets, timely completion of any work assigned by supervisor
  • Solid understanding of production machinery and proper assembly procedures.
  • Preference to experience in assembly of X ray machines
  • Knowhow of geometrical tolerances, inspection, assembly
  • Excellent knowledge of manufacturing safety protocols and regulations.
  • Ability to read and interpret technical drawings, blueprints and schematics.
  • Ability to create and maintain SOP for assembly process
  • Ability to work under pressure in a changing demand and fast-paced environment.
  • Good physical stamina and the ability to work in shop floor, assisting in startup manufacturing set up preparations
  • Inspecting the assembled machine for any faults or defects.
  • Stopping the assembly line and halting production if machinery fails or a major defect is detected.
  • Expected to pack, unpack and movement and storage, upkeep of material as per need to shop assembly schedules
  • Maintaining a record of repairs and adjustments.
  • Reporting incidents, faulty operations or product imperfections on the assembly line to management.
  • Ability to work with suppliers on problem solving, quality improvement projects.
  • Other duties as required.

Qualifications

Skills and Experience:

Diploma in Electrical Engineering / Electronics with minimum 8-10 years of relevant experience in machine tool assembly/X ray machines industry is preferred.

  • Sound knowledge of electrical safety
  • Medium and communication level English
  • Familiar with Production Tools. Ability to work in start up
  • Good problem-solving skills Quality Work

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