
Foundry Incharge
2 weeks ago
Job Title: Foundry Manager / Foundry In-Charge
Location: Kotambi, Vadodara
Industry: Non-Ferrous Foundry / Metal Casting
Employment Type: Full-Time
Job Summary:
We are seeking an experienced and results-driven Foundry Manager / In-Charge to oversee and manage our entire foundry operations. The ideal candidate will have in-depth knowledge of sand casting, metal melting, and finishing processes, along with strong leadership skills to ensure high-quality production, timely delivery, and a safe working environment.
Key Responsibilities:
Production Planning & Control
Plan daily/weekly/monthly production schedules to meet customer requirements.
- Allocate resources, manpower, and equipment effectively.
Monitor progress and adjust schedules when required.
Operations Management
Supervise and coordinate melting, moulding, core making, fettling, and finishing operations.
- Ensure correct alloy composition and casting quality as per specifications.
Implement lean manufacturing and continuous improvement practices.
Quality Assurance
Maintain product quality standards as per ISO/Marine/Class approvals.
- Coordinate with QC team for inspection, testing, and defect analysis.
Implement corrective and preventive actions to reduce rejection rates.
Safety & Compliance
Enforce safety protocols for handling molten metal and operating equipment.
Ensure compliance with statutory, environmental, and occupational health regulations.
Team Leadership
Train, mentor, and motivate production teams.
Maintain discipline, resolve grievances, and ensure smooth workflow.
Maintenance Coordination
Work with maintenance team for preventive and breakdown maintenance of foundry equipment.
Cost & Inventory Control
Monitor raw material usage, scrap levels, and inventory management.
- Control operational costs while improving productivity.
Qualifications & Skills:
- Diploma/Degree in Metallurgy, Mechanical, or Production Engineering (preferred).
- 815 years of foundry experience, with at least 3 years in a managerial/supervisory role.
- Hands-on experience in sand casting (CO2, No-Bake, or Shell Moulding).
- Strong leadership, problem-solving, and decision-making skills.
- Knowledge of foundry safety practices and quality systems (ISO/Marine/IRS/Lloyds/DNV).
Salary & Benefits:
- Competitive salary based on experience.
- Performance incentives.
- Provident fund, ESI, and other statutory benefits.