Foundry Incharge

2 weeks ago

Vadodara, Gujarat, India Teignbridge Propeller International Full time ₹ 9,00,000 - ₹ 12,00,000 per year

Job Title: Foundry Manager / Foundry In-Charge

Location: Kotambi, Vadodara

Industry: Non-Ferrous Foundry / Metal Casting

Employment Type: Full-Time

Job Summary:

We are seeking an experienced and results-driven Foundry Manager / In-Charge to oversee and manage our entire foundry operations. The ideal candidate will have in-depth knowledge of sand casting, metal melting, and finishing processes, along with strong leadership skills to ensure high-quality production, timely delivery, and a safe working environment.

Key Responsibilities:

  • Production Planning & Control

  • Plan daily/weekly/monthly production schedules to meet customer requirements.

  • Allocate resources, manpower, and equipment effectively.

  • Monitor progress and adjust schedules when required.

  • Operations Management

  • Supervise and coordinate melting, moulding, core making, fettling, and finishing operations.

  • Ensure correct alloy composition and casting quality as per specifications.

  • Implement lean manufacturing and continuous improvement practices.

  • Quality Assurance

  • Maintain product quality standards as per ISO/Marine/Class approvals.

  • Coordinate with QC team for inspection, testing, and defect analysis.

  • Implement corrective and preventive actions to reduce rejection rates.

  • Safety & Compliance

  • Enforce safety protocols for handling molten metal and operating equipment.

  • Ensure compliance with statutory, environmental, and occupational health regulations.

  • Team Leadership

  • Train, mentor, and motivate production teams.

  • Maintain discipline, resolve grievances, and ensure smooth workflow.

  • Maintenance Coordination

  • Work with maintenance team for preventive and breakdown maintenance of foundry equipment.

  • Cost & Inventory Control

  • Monitor raw material usage, scrap levels, and inventory management.

  • Control operational costs while improving productivity.

Qualifications & Skills:

  • Diploma/Degree in Metallurgy, Mechanical, or Production Engineering (preferred).
  • 815 years of foundry experience, with at least 3 years in a managerial/supervisory role.
  • Hands-on experience in sand casting (CO2, No-Bake, or Shell Moulding).
  • Strong leadership, problem-solving, and decision-making skills.
  • Knowledge of foundry safety practices and quality systems (ISO/Marine/IRS/Lloyds/DNV).

Salary & Benefits:

  • Competitive salary based on experience.
  • Performance incentives.
  • Provident fund, ESI, and other statutory benefits.