Sr Lead Engineer

2 weeks ago

Chennai, Tamil Nadu, India Mahindra & Mahindra Limited Full time ₹ 15,00,000 - ₹ 20,00,000 per year
Responsibilities & Key Deliverables
1. Key Tasks and Deliverables

  • Lead end-to-end integration, validation, and verification of Battery Management Systems (BMS) within electric powertrains for passenger EVs.

  • Ensure timely delivery of Electrical & Electronics (E/E) packages for xEV platforms, aligned with regulatory standards and program milestones.

  • Collaborate with cross-functional teams to integrate Power Distribution Box (PDB) features, optimizing for quality, cost, and schedule.

  • Drive execution excellence by mentoring junior engineers and managing technical deliverables across development phases.

  • Conduct system-level diagnostics and root cause analysis using quality tools and structured methodologies.

  • Review and validate BMS circuit designs, CAN communication matrices, and embedded diagnostic strategies.

  • Coordinate with suppliers for component development, validation, and compliance assurance.

  • Execute Design Verification Plans (DVP) and participate in DFMEA reviews to mitigate technical risks.

  • Operate and manage test equipment including oscilloscopes, battery cyclers, and data loggers for validation activities.

  • Analyze vehicle and pack-level logs to identify and resolve system-level issues.

 
2. Critical Must-Have Deliverables

  • Validated and production-ready BMS and Cell Supervisory Controller (CSC) systems with full compliance to safety and performance standards.

  • First-Time-Right delivery of E/E systems across xEV platforms.

  • Robust diagnostics and fault tracing protocols implemented across vehicle-level systems.

  • Successful execution of DVP and DFMEA for all battery-related components.

  • Supplier coordination and validation reports ensuring adherence to technical specifications.

 
3. Good-to-Have Deliverables

  • Development and automation of CAPL/CASL scripts for testing and diagnostics.

  • Contribution to homologation documentation and regulatory compliance strategies.

  • Support in developing energy storage architectures for BEV, PHEV, EREV, and SHEV platforms.

  • Cross-functional training modules for junior engineers and new hires.

  • Participation in innovation forums and technical benchmarking initiatives.

  Experience

  • Minimum 15 years of experience in the automotive sector with a focus on electric vehicle systems and high-voltage architectures.

  • Proven track record in system integration, validation, and supplier collaboration for E/E systems.

  • Extensive hands-on experience with vehicle-level testing, fault tracing, and diagnostics.

Industry Preferred

  • Automotive OEMs and Tier-1 suppliers specializing in Electric Vehicles (EVs), Hybrid Electric Vehicles (HEVs), and advanced powertrain systems.

  • Experience in passenger vehicle programs with embedded systems and high-voltage component integration.

  Qualifications

  • Bachelor's or Master's degree in Electrical Engineering, Electronics, Automotive Engineering, or related field.

  • Certifications in automotive diagnostics, embedded systems, or EV architecture (preferred).

  • Training in DFMEA, DVP, and CAN/LIN communication protocols is highly desirable.

  General Requirements
Competencies and Skills

Functional Competencies

  • EV powertrain architecture and system integration

  • Battery Management System (BMS) design and validation

  • High-voltage system safety and diagnostics

  • Supplier management and technical documentation

Tools and Techniques Used

  • VECTOR tools: CANalyzer, CANoe, VSignalyzer (Advanced proficiency)

  • 3D CAD tools and PLM systems (Working knowledge)

  • CAPL/CASL scripting (Preferred)

  • Oscilloscopes, battery cyclers, and data loggers (Hands-on experience)

  • DFMEA, DVP, and fault tree analysis (Expert level)

Behavioral Competencies

  • Strong leadership and mentoring capabilities

  • Proactive problem-solving and decision-making skills

  • Effective cross-functional collaboration and stakeholder communication

  • Commitment to quality, safety, and continuous improvement

 

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