Plant Head

2 days ago

Vadodara, Gujarat, India Vilas Transcore Limited Full time ₹ 9,00,000 - ₹ 12,00,000 per year

Job Title:
Plant Head – CRGO Processing & Transformer Core Manufacturing

Department:
Operations / Manufacturing

Location:
Vadodara

Reports To:
Managing Director

Experience Required:
8+ years in the transformer/CRGO steel processing industry, with at least 5 years in a senior plant management role

Job Objective
To lead and manage all aspects of the CRGO processing plant operations—including slitting, cut-to-length, core assembly, and annealing—while ensuring safety, quality, productivity, and cost targets are consistently achieved. The role requires deep knowledge of CRGO steel and its application in the transformer industry.

Key Responsibilities

  • Plant Operations Management
  • Manage end-to-end operations of CRGO steel processing: slitting, shearing, cut-to-length (CTL), core stacking, annealing, and packaging.
  • Ensure daily, weekly, and monthly production targets are met with optimal resource utilization.
  • Maintain production planning and control systems aligned with sales and delivery schedules.
  • Quality Assurance & Compliance
  • Ensure strict adherence to quality standards for CRGO material and finished transformer cores (as per IEC/IS standards).
  • Lead quality checks including burr control, lamination tolerance, core loss, and noise level compliance.
  • Handle internal and external quality audits, including for OEMs and utilities.
  • Process Optimization
  • Implement lean manufacturing principles, 5S, TPM, and Kaizen to improve efficiency and reduce waste.
  • Drive continuous improvement in slitting precision, core loss reduction, and yield improvement.
  • Evaluate and adopt automation and precision tools for CTL and stacking processes.
  • Maintenance & Asset Management
  • Oversee preventive and predictive maintenance of high-precision equipment like slitting lines, laser cutting, and annealing furnaces.
  • Plan capex for machinery upgrades or capacity expansion.
  • Workforce Management
  • Lead a multidisciplinary team across production, quality, maintenance, logistics, and admin.
  • Build capability through training and skill development programs for handling sensitive CRGO materials.
  • Ensure safety, discipline, and statutory compliance on the shop floor.
  • Coordination & Communication
  • Collaborate with SCM for raw material procurement (CRGO coils/sheets from approved global mills).
  • Coordinate with design and engineering teams for customized core manufacturing (step-lap, wound, etc.).
  • Liaise with customers for approvals, dispatch planning, and technical feedback.

Key Skills & Competencies

  • Expertise in slitting, CTL, step-lap and wound core manufacturing
  • Strong leadership, decision-making, and cross-functional coordination skills
  • Proficiency in ERP systems (SAP / Oracle / Custom)

Skills: manufacturing,ctl,slitting,maintenance,operations,management,transformer,steel,processing,annealing

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